Floating Fish Feed Extruder
Welcome to our detailed presentation of our high-performance Floating Fish Feed Extruder. Prepare to immerse yourself in the pinnacle of aquatic feed production technology as we unveil the features and benefits that set our machine apart.
This specialized piece of equipment is meticulously engineered to cater to the diverse needs of aqua feed manufacturers, fish farms, and pet food producers across the globe. Its innovative design ensures unparalleled efficiency and reliability.
Whether you are seeking a single machine for smaller-scale operations or envisioning an entire production line for large-scale manufacturing, our extruder offers seamless customization to perfectly align with your specific requirements.
Boasting the capability to produce not only premium floating fish feed but also a variety of pet feeds, this machine stands out as a versatile powerhouse-robustly engineered for efficiency and optimal performance.
Below, we are excited to provide extensive details covering every aspect from innovative product features and versatile configurations to prestigious company certifications, secure packaging options, and genuine customer feedback.
This comprehensive document is crafted to help you deeply understand why our Floating Fish Feed Extruder is the unrivaled choice for all your feed production demands, ensuring superior quality and satisfaction.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Discover the pinnacle of aquatic nutrition technology with our Floating Fish Feed Extruder, a sophisticated machine crafted to convert raw materials into superior-quality floating feed. By harnessing advanced extrusion, heat, and pressure techniques, this equipment masterfully processes an array of ingredients such as fish meal, soybean meal, grains, vitamins, minerals, and essential nutrients. The result? Impeccably cooked and highly digestible pellets that exhibit remarkable buoyancy, floating effortlessly on water surfaces for prolonged periods. These qualities are indispensable to fish farmers worldwide seeking efficient feed solutions.
1.2 Core Advantages
- Exceptional Floating Capability: Engineers flawlessly buoyant fish feed pellets, ensuring sustained floatation on water surfaces, meeting the needs of discerning aquaculture professionals.
- Adaptable for Pet Feed: Versatile enough to produce an extensive variety of pet food, tailored for cats, dogs, and any animal requiring specific dietary formulations.
- Customizable Output Capacities: Choose from a multitude of models and configurations to perfectly align production capacity with your business's unique scale and demands.
- Energy Efficient & Cost-Effective: Ingeniously designed to curtail energy usage while boosting productivity, ensuring a substantial reduction in long-term operational expenses.
- Durability & Reliability: Constructed with premium-grade steel and robust materials, ensuring longevity and steadfast performance even under continuous operation.
- Simple Operation & Maintenance: Featuring user-friendly controls and easily reachable components, this machine significantly minimizes downtime and simplifies maintenance.
2. Different Models
2.1 Model Range Overview
To cater to businesses of all sizes, our Floating Fish Feed Extruder is available in multiple models, each distinct in capacity, power consumption, and design configurations. Our detailed images facilitate easy comparison of each model. Our diverse product lineup includes, but is not limited to:
-
Small-Scale Extruder (Model S-Series):
- Capacity: ~50-100 kg/hr
- Tailored for small farms or budding startups.
- Optimized for low power consumption.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: ~200-400 kg/hr
- An excellent choice for mid-range businesses or growing operations.
- Offers a harmonious balance between power usage and output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and beyond
- Designed for industrial-scale production lines.
- Equipped with robust motors and sophisticated control systems.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Recognizing the diverse requirements of different regions and fish species, we have created a system that caters to these specific needs with remarkable design and process adaptability:
- Feeder Type: Offering a choice between volumetric and gravimetric feeders, our machine adapts seamlessly to various raw materials and feed formulations, ensuring optimal functionality and performance.
- Screw Configurations: Featuring modular screw sections, our system allows you to alter flow characteristics with precision, achieving the desired pellet density with exceptional accuracy.
- Dies and Cutters: Our advanced interchangeable dies enable you to modify the pellet diameter and shape effortlessly. The adjustable cutter assembly provides control over pellet length, meeting your specific production needs.
- Heating Mechanisms: Choose from electric, steam, or hybrid heating systems tailored to suit your energy resources and cost considerations, optimizing both efficiency and expenditure.
4.2 Automation Levels
For technologically advanced operations, we offer cutting-edge, fully automated control systems that monitor essential parameters like temperature, pressure, torque, and feed rate in real-time. Additionally, our semi-automated solutions provide manual oversight, ideal for smaller operations or budget-focused facilities, ensuring versatility and control.
5.1 Production Line Supporting Equipment
When it comes to a comprehensive, fully integrated production line designed for high-volume feed manufacturing, our offering is second to none. Discover a top-tier selection of essential machines that work in harmony to elevate production standards:
- Raw Material Grinder: Expertly pulverizes essential feed ingredients such as corn, grains, and soybean meal to the precise fineness required, ensuring optimal preparation for further processing.
- Mixer and Blender: Meticulously blends raw materials with vitamins and minerals, creating a perfectly uniform mixture ready for the extrusion process.
- Pre-Conditioner (Optional): Skillfully moisturizes and partially cooks ingredients before extrusion, significantly boosting pellet quality and consistency.
- Dryer or Oven: Efficiently reduces the moisture content in freshly extruded feed pellets, enhancing shelf life and preventing mold formation.
- Cooling Machine: Effectively lowers pellet temperature after drying, preventing condensation during storage and maintaining pellet integrity.
- Flavoring & Coating Equipment (Optional): Intelligently sprays oils, palatants, or vitamins onto pellets' surface, boosting palatability and nutritional value for superior feed quality.
- Packaging Machine: Streamlines the bagging and sealing process to maintain product freshness, significantly cutting down labor costs and enhancing efficiency.
By strategically assembling a cohesive production line, not only do you gain operational efficiency and save valuable time, but you also ensure consistent product quality. Each stage is meticulously calibrated to integrate perfectly with the next, ensuring seamless workflow throughout the process.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
This advanced extruder is expertly engineered to produce high-quality floating fish feed pellets. By meticulously controlling extrusion conditions such as temperature, moisture, and pressure, it optimizes starch gelatinization, resulting in pellets that maintain buoyancy for prolonged periods. Floating pellets are crucial for numerous fish species as they enable farm operators to observe feeding behavior closely and minimize feed wastage.
2- Pet Feed Production
Expand your horizons beyond aquaculture with our extruder, which also excels in crafting premium pet feed for cats, dogs, birds, and small mammals. By simply fine-tuning ingredient composition and making slight adjustments to extrusion parameters-time, temperature, and mechanical shear-our machine delivers exceptional pet feed pellets known for their quality. These pellets offer:
- Enhanced Digestibility: Ensures comprehensive cooking of carbohydrates and proteins for optimal digestion.
- Balanced Nutrition: Incorporates essential vitamins, minerals, and health supplements for holistic nutrition.
- Appealing Texture: Tailors the texture to suit the pet species' preference, whether they favor a soft bite or a satisfying crunch.
At the forefront of innovation, Luoyang Smartech Machinery Equipment Co., Ltd. stands as a beacon of excellence in the manufacture and export of cutting-edge machinery. Specializing primarily in sectors such as biomass energy, feed production, agriculture, and recycling, we leverage years of expertise to offer pioneering solutions tailored for the global market's unique demands. Our commitment to innovation empowers us to deliver comprehensive, integrated solutions that address the multifaceted needs of our diverse clientele worldwide.
Our extensive product range encompasses: Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, all meticulously engineered to boost production efficiency across the biomass and feed industries. Additionally, we provide high-performance equipment like: Crusher Machines, Grinding Machines, and Wood Chipper Machines, expertly designed for industries that demand precision in material processing. For optimal drying, packaging, and storage, explore our: Dryer Machines, Packaging Machines, and Coolers which guarantee consistent and dependable performance. Our advanced technology suite includes: Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, each designed to facilitate exhaustive process optimization.
At Luoyang Smartech Machinery Equipment Co., Ltd., we are steadfast in our promise to deliver equipment that is not only robust and energy-efficient but also customized to meet each customer's specific requirements. Produced in alignment with international standards, our offerings, bearing CE and ISO certifications, stand as a testament to our unwavering dedication to quality and reliability.
- Vast and Rich Experience: With years of dedicated specialization, we excel in crafting state-of-the-art extrusion equipment tailored for both aqua feed and pet food markets.
- Unparalleled Technical Expertise: Our dynamic team of mechanical engineers, nutrition specialists, and food technologists work in synergy to perpetually enhance machine performance and feed quality.
- Worldwide Global Reach: With successful exports across continents, we tailor our innovative solutions to meet diverse regional feed formulations and regulatory standards.
- Comprehensive After-Sales Support: We offer a full spectrum of assistance, including installation, training, troubleshooting, and ensuring the ready availability of spare parts.
- Innovation at Our Core: Consistently modernizing our designs, we integrate cutting-edge technologies to enhance energy efficiency, minimize environmental impact, and maximize throughput.
Our commitment to quality and safety sets the standard in feed equipment manufacturing. Our Floating Fish Feed Extruder and production lines are typically equipped with the following certifications (subject to regional requirements):
- CE (Conformité Européenne): Ensuring adherence to stringent European health, safety, and environmental protection benchmarks.
We emphasize delivering your machine in impeccable condition. Our packaging protocol generally includes:
- Durable Wooden Cases: Crafted for endurance in long-distance transit. Secure brackets maintain the machine's stability throughout the journey.
- Protective Moisture-Resistant Wrapping: Multiple layers of plastic wrap and foam shield against dust and humidity.
- Detailed Labeling and Documentation: Every package is clearly labeled with handling instructions and is accompanied by comprehensive shipping documents for smooth customs navigation.
Over years of dedication, we've amassed a trove of glowing reviews from our satisfied clientele. Praise often highlights these aspects:
- User-Friendly Operation: Operators commend the intuitive control panels and the consistent feed rate and pellet quality they provide.
- Steadfast Consistent Quality: Customers appreciate the uniform pellet sizes, excellent floating characteristics, and superior feed palatability.
- Dependable After-Sales Service: Prompt technical support, availability of spare parts, and remote troubleshooting guidance.
- Enhanced Operational Efficiency: Many have reported notable reductions in labor costs and production stoppages with our upgraded extruder and integrated line.
Here are a few selected testimonials:
- "Starting with the small S-Series extruder revolutionized my small fish farm operations, exceeding expectations in floating duration and pellet consistency!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder significantly cut our energy costs and enhanced production capacity. We efficiently produce both floating fish feed and dog food now." - Ms. Chavez, Pet Food Manufacturer
- "The installation process was seamless, and the machine's performance has been consistently outstanding from the start. Their team provided remarkable technical training." - Mr. Kurian, Aqua Feed Distributor
Your Gateway to Exceptional Feed Production
By choosing our Floating Fish Feed Extruder, you invest in a robust, efficient, and adaptable solution, crafted to keep pace with the ever-evolving needs of modern aquaculture and pet feed production. Whether you're a small-scale operator or a large industrial player, our extruder offers a scalable journey to enhance quality, consistency, and output for any discerning feed manufacturer.
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