Floating Fish Feed Extruder
Welcome to our comprehensive and enlightening presentation of the high-performance Floating Fish Feed Extruder, engineered for excellence.
This specialized and cutting-edge equipment is meticulously designed to cater to the diverse and dynamic needs of aqua feed manufacturers, fish farms, and pet food producers across the globe.
Whether your ambition is to acquire a single machine for more intimate, smaller-scale operations or to invest in an entire production line for large-scale manufacturing endeavors, our extruder offers customizable solutions tailored precisely to your specifications.
With a remarkable capability to produce not only floating fish feed but also an array of pet feed varieties, this machine distinguishes itself as a versatile, robust, and highly efficient innovation.
Below, we delve into extensive details, illuminating everything from product features, diverse configurations, and esteemed company certifications to meticulous packaging methods and authentic customer feedback.
This thorough document will empower you with a profound understanding of why our Floating Fish Feed Extruder is the quintessential choice for fulfilling your feed production aspirations.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Our state-of-the-art Floating Fish Feed Extruder is an innovative solution meticulously designed to convert raw ingredients into superior quality floating feeds. This cutting-edge machine utilizes the advanced principles of extrusion, coupled with the precision of heat and pressure, to efficiently process a wide array of ingredients such as fish meal, soybean meal, grains, vitamins, minerals, and essential nutrients into consistent and uniform pellets. The extrusion process is expertly engineered to ensure that these pellets are thoroughly cooked, highly digestible, and possess an incredible ability to float on water for prolonged periods-qualities that are highly valued by fish farmers around the world.
1.2 Core Advantages
- Exceptional Floating Capability: Crafts impeccably buoyant fish feed pellets that effortlessly stay afloat on the water surface for extended durations, enhancing feed efficiency.
- Adaptable for Pet Feed: Versatile enough to produce an extensive variety of pet food for cats, dogs, or any other animals that necessitate unique feed formulations, thereby expanding your market reach.
- Customizable Output Capacities: A diverse selection of models and configurations empowers your business to perfectly align production capacity with operational scale.
- Energy Efficient & Cost-Effective: Ingeniously crafted to significantly reduce energy consumption while amplifying productivity, this solution effectively lowers your long-term operational costs, offering unparalleled value.
- Durability & Reliability: Constructed from premium-grade steel and robust materials, ensuring remarkable longevity and consistent performance under continuous use.
- Simple Operation & Maintenance: User-friendly controls and easily accessible components dramatically minimize downtime and maintenance efforts, ensuring uninterrupted operations.
2. Different Models
2.1 Model Range Overview
To cater to businesses of various scales, our Floating Fish Feed Extruder offers a diverse array of models, each tailored with precision to meet distinct needs. Differentiated mainly by capacity, power usage, and design configurations, each model is beautifully depicted through detailed images to facilitate an easier comparison process. Our extensive product lineup includes, but is not strictly limited to, the following options:
-
Small-Scale Extruder (Model S-Series):
- Capacity: ~50-100 kg/hr
- Perfectly crafted for small farms or startup ventures seeking efficiency.
- Engineered for exceptionally low power consumption to maximize cost-effectiveness.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: ~200-400 kg/hr
- Ideally suited for mid-range businesses and operations on the verge of expansion.
- Achieves a harmonious balance between power usage and output efficiency.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and above
- Expertly designed for industrial-scale feed production lines, ensuring high productivity.
- Features robust motors coupled with advanced control systems for optimal performance.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
In recognizing the importance of regional and species-specific dietary needs in aquaculture, our extrusion technology offers unparalleled design adaptability and process versatility:
- Feeder Type: Choose from volumetric or gravimetric feeding options to perfectly accommodate a wide variety of raw materials and feed formulations, ensuring optimal feeding accuracy and consistency.
- Screw Configurations: Employ modular screw sections designed to modify flow characteristics seamlessly, achieving the exact pellet density needed for diverse fish feed requirements.
- Dies and Cutters: Utilize our interchangeable dies to easily adjust pellet diameter and shape, while our adjustable cutter assembly lets you precisely control pellet length for tailored feed production.
- Heating Mechanisms: Select from our electric, steam, or hybrid heating systems, each crafted to align with your energy sources and cost efficiency goals, providing flexible heating solutions.
4.2 Automation Levels
For operations seeking peak efficiency, our fully automated control systems deliver real-time monitoring of essential parameters like temperature, pressure, torque, and feed rate. We also offer semi-automated systems, an ideal choice for facilities prioritizing manual oversight due to scale or budget considerations.
5.1 Production Line Supporting Equipment
If you are envisioning a seamless, fully integrated production line for high-volume feed manufacturing, our comprehensive suite of complementary machines is exactly what you need to achieve unparalleled efficiency:
- Raw Material Grinder: Expertly pulverizes ingredients such as corn, grains, and soybean meal, ensuring they reach the desired fineness for optimal processing.
- Mixer and Blender: Precisely ensures a thorough and homogeneous blend of raw materials, essential vitamins, and minerals to prepare them perfectly for extrusion.
- Pre-Conditioner (Optional): Skillfully moisturizes and partially pre-cooks ingredients prior to extrusion, significantly enhancing pellet quality and performance.
- Dryer or Oven: Effectively reduces moisture content in the freshly extruded feed pellets, enhancing shelf life and preventing mold growth for optimal product longevity.
- Cooling Machine: Expertly lowers pellet temperature post-drying to prevent condensation during storage, maintaining product quality.
- Flavoring & Coating Equipment (Optional): Delicately sprays oils, palatants, or vitamins onto the pellet surfaces, enhancing palatability and nutritional value for superior feed quality.
- Packaging Machine: Automates the bagging and sealing process to maintain product freshness while simultaneously reducing labor costs, achieving efficient and reliable packaging.
By assembling a cohesive production line, you not only save on operational time but also ensure extraordinary product consistency, as each stage is meticulously fine-tuned to collaborate seamlessly with subsequent processes.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
The primary role of this advanced extruder is to produce superior floating fish feed pellets. Through meticulously controlled extrusion conditions-temperature, moisture, and pressure-starch gelatinization is optimized, resulting in premium pellets that remain buoyant for extended durations. Floating pellets are crucial for many fish species as they allow farm operators to precisely observe feeding behavior and significantly reduce feed wastage.
2- Pet Feed Production
Beyond the realm of aquaculture, this versatile extruder excels in crafting high-quality pet feed for cats, dogs, birds, and small mammals. By simply adapting the ingredient composition and finely adjusting extrusion parameters (time, temperature, and mechanical shear), the same machine can deliver exceptional pet feed pellets that provide:
- Enhanced Digestibility: Ensures thorough cooking of carbohydrates and proteins for superior digestibility.
- Balanced Nutrition: Incorporates essential vitamins, minerals, and health supplements, vital for optimal pet nutrition.
- Appealing Texture: Customized to meet the pet species' preference for softness or crunchiness, ensuring satisfaction.
Luoyang Smartech Machinery Equipment Co.,Ltd stands as a beacon of excellence in the global manufacturing and export industry. We specialize in crafting state-of-the-art machinery tailored for biomass energy, feed production, agriculture, and recycling sectors. With a wealth of experience and an unwavering commitment to innovation, our company delivers holistic solutions that fulfill the multifaceted demands of our worldwide clientele.
Our extensive product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, all meticulously engineered to revolutionize production efficiency in both biomass and feed industries. Our catalog is enriched with stellar equipment such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, crafted for industries demanding meticulous material processing. Our solutions for drying, packaging, and storage are spearheaded by our Dryer Machines, Packaging Machines, and Coolers which deliver impeccable, unwavering performance. Our portfolio further includes pioneering technology like Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, empowering comprehensive process optimization.
At Luoyang Smartech Machinery Equipment Co.,Ltd., we are dedicated to providing equipment that exemplifies durability and energy efficiency while being precisely customized to satisfy each customer's unique needs. All our offerings are crafted in adherence to international standards, including CE and ISO certifications, ensuring unmatched quality and dependability.
- Vast and Unparalleled Experience: With years of expertise, we specialize in crafting superior extrusion equipment tailored for aqua feed and pet food applications, ensuring precision and quality in every machine.
- Cutting-Edge Technical Expertise: Our esteemed team of mechanical engineers, nutrition experts, and food technologists unite their knowledge to relentlessly enhance machine efficiency and feed quality, fostering innovation and excellence.
- Comprehensive Global Reach: Proudly exporting our solutions across continents, we adeptly customize our offerings to align with varied regional feed formulations and stringent compliance standards.
- Exceptional After-Sales Support: We offer exhaustive assistance, from initial installation and thorough training to efficient troubleshooting and prompt spare parts availability, ensuring seamless operation and customer satisfaction.
- Innovation-Driven Excellence: By consistently advancing our designs with cutting-edge technologies, we aim to elevate energy efficiency, minimize environmental impact, and boost production throughput, setting industry benchmarks.
Adherence to quality and safety is integral to our manufacturing ethos. Our Floating Fish Feed Extruder and production lines are distinguished by the following certifications, contingent on regional requisites:
- CE (Conformité Européenne): This certification underscores our compliance with stringent European standards for health, safety, and environmental protection, assuring our commitment to excellence.
We are dedicated to delivering your machinery in pristine condition. Our packaging methodology encompasses:
- Sturdy Wooden Cases: Constructed to withstand the rigors of long-distance transport, with secure brackets ensuring the machine remains immobile and intact.
- Moisture-Resistant Protection: Utilizing layers of protective plastic wrap and foam, we shield against dust and humidity, preserving the machine's integrity.
- Comprehensive Labeling and Documentation: Every package is meticulously labeled with handling instructions and accompanied by detailed shipping documents, ensuring smooth customs clearance.
Over the years, we've accumulated a treasure trove of positive feedback from delighted clients. Frequently praised aspects include:
- User-Friendly Operation: Operators consistently commend the intuitive control panels and the stable feed rate, as well as the exceptional pellet quality.
- Unwavering Quality: Clients appreciate the uniformity of pellet sizes, superior floating properties, and the high palatability of the feed.
- Dependable After-Sales Service: Our swift response to technical inquiries, availability of spare parts, and remote troubleshooting guidance are highly valued by customers.
- Enhanced Operational Efficiency: Clients have observed significant reductions in labor expenses and production downtimes after upgrading to our advanced extruder and integrated production line.
Here are a few encapsulated testimonials:
- "I initiated with the small S-Series extruder for my modest fish farm, and it has far exceeded expectations in floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Transitioning to this extruder has slashed our energy expenses and amplified our production capacity. We now efficiently produce both floating fish feed and dog food." - Ms. Chavez, Pet Food Manufacturer
- "The installation was seamless, and the machine's performance has been consistently excellent from day one. Their team delivered outstanding technical training." - Mr. Kurian, Aqua Feed Distributor
Your Journey to Premier Feed Production
Choosing our Floating Fish Feed Extruder means investing in a robust, efficient, and adaptable solution crafted to fulfill the dynamic needs of modern aquaculture and pet feed production. Whether you are seeking a single-machine model for small-scale ventures or a comprehensive production line for vast industrial operations, our extruder offers a scalable avenue for any feed manufacturer committed to enhancing quality, consistency, and productivity.
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