Product Description
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Introducing the Wood Pellet Production Line, a state-of-the-art solution designed to revolutionize your biomass pellet production process.
Our innovative system comprises Four Essential Sections: Hammer Mill -- Pelletizing -- Cooling -- Packing, ensuring a seamless and efficient production line.
A diverse array of raw materials is perfect for crafting biomass particles, encompassing the following categories, each offering unique benefits:
Forestry Materials: Harness the power of sustainable resources like eucalyptus, pine, birch, poplar, Malacca, and wood bark branches to their full potential, optimizing their use for superior biomass pellets.
Agricultural Wastes: Transform agricultural residues such as corn straw, wheat straw, peanut husk, rice husk, and bamboo into renewable fuel sources, maximizing their ecological and economic value.
Waste Wood:Convert furniture factory remnants, unused pallets, sheets, shavings, and sanding powder into high-value pellets, turning waste into profit.
Each type of material requires unique machinery to ensure the most efficient processing and high-quality output, tailored to meet your production needs.
For processing wood logs, our comprehensive system meticulously follows this procedure:
1) Hammer Mill/Crusher - Skillfully reduce wood chips to fine sawdust, creating the perfect base for pelletizing.
2) Pellet Mill - Expertly compress dry sawdust into consistent, high-density pellets of 6 or 8 mm diameter, ensuring optimal performance.
3) Cooler - Bring pellets to ambient temperature, preserving their stability and quality for long-term storage and use.
4) Packing Machine - Precisely pack pellets into bags, meeting specified weight requirements with unrivaled accuracy and efficiency.
With years of experience, we specialize in crafting bespoke production lines tailored to fit your unique specifications and operational goals, ensuring superior performance and satisfaction.
Product Parameters
INTRODUCTION
1-Embark on a journey towards sustainable energy solutions with our state-of-the-art Biomass Granulator, a groundbreaking innovation in the realm of biomass energy pretreatment equipment. Dive into the future of renewable energy technology, where every component is meticulously engineered for unmatched efficiency and superior performance.
2-Our cutting-edge technology harnesses the potential of agricultural and forestry by-products, including sawdust, straw, rice husk, and bark, transforming these into high-density granular fuel. This transformation is achieved through sophisticated pretreatment and processing techniques, ensuring top-tier quality. 3-To cater to a diverse range of production needs, the Biomass Granulator is available in two distinct and highly efficient models: the Flat Model Biomass Granulator and the Ring Model Biomass Granulator, each designed to deliver optimal solutions precisely tailored to specific requirements.
Model |
Capacity(kg/h) |
Power(kw) |
Dimension(mm) |
Weight(kg) |
PMW150B |
30-50kg/h |
4 |
800*350*670mm |
95/110kg |
PMW200B |
80-150kg/h |
7.5 |
1050*480*1000mm |
200/230kg |
PMW260B |
150-250kg/h |
15 |
1240*530*1070mm |
320/360kg |
PMW300B |
250-350kg/h |
22 |
1360*560*1160mm |
410/450kg |
PMW400B |
350-500kg/h |
30 |
1500*760*1210mm |
660/700kg |
Related Machine
Wood Crusher Machine
1- Begin the sophisticated journey by feeding raw wood material into our expertly designed crusher. This cutting-edge machine effortlessly transforms the wood into fine powder. Utilizing an advanced cyclone discharge system, this transformation is amazingly efficient and operates without the need for additional ducting.
Wood Dryer Machine
2- Next, the finely ground wood powder is precisely directed into our state-of-the-art wood dryer machine. Here, its moisture content is expertly reduced to a critical level of 10-15%. This meticulous moisture adjustment is crucial for the impeccable operation of the pellet mill machine.
Wood Pellet Mill
3- Once the moisture is perfectly balanced, the finely processed powder is then skillfully compressed into strong, durable pellets. These high-quality pellets provide exceptional reliability and uniformity, ensuring outstanding performance.
Cooler Machine
4- Post compression, the newly formed pellets are cooled with precision. This efficient process reduces their temperature from a high of 80 degrees to the cool, ambient local temperature, optimally preparing them for secure storage.
Packaging Machine
5- The final phase involves meticulously packing the cooled pellets into strong, durable bags. This ensures their readiness for storage and facilitates their seamless loading onto trucks, perfectly poised for distribution and sale.
Plant be Customized
Our entire plant is custom-tailored to meet your unique specifications. We consider elements such as raw material dimensions, precise moisture content, desired output capacity, and budgetary guidelines to ensure that the plant operates at optimum performance and efficiency, all precisely aligned with your needs.
Products Application
Fundamental Raw Materials for the Biomass Pellet Machine
Introducing the revolutionary High-Efficiency Biomass Wood Pellet Machine Line featuring an Electric Engine, engineered with precision for handling materials with low adhesive properties and formability like sawdust. This engineering marvel excels with a diverse range of materials including rice husks, sunflower seed husks, peanut shells, and various fruit shells. It skillfully processes wood waste such as branches, trunks, and bark, as well as an array of crop straws. Beyond this, its prowess extends to manipulating rubber, cement, ash, and additional chemical materials. This adaptable compression machine is a vital asset across numerous industries, carving out its niche in feed plants, wood processing facilities, fuel plants, fertilizer factories, and chemical plants. It stands as the quintessential equipment for pressing and shaping, demanding minimal investment while delivering significant returns.
1. Raw materials must have a diameter of 3-5mm (For materials larger than this size, the use of a crusher machine is recommended to ensure optimal processing).
2. Raw materials should have a moisture content of 15-25% (For materials not within this moisture range, utilizing a dryer machine is essential to maintain the integrity of the production process).
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Seamlessly customize your pellet production by modifying the pellet diameter through the use of interchangeable molds, precisely tailored to meet your specific production requirements.
1) Masterfully presses biomass fuel pellets, animal feed pellets, and fertilizer pellets with diameters ranging from 2-12mm, ensuring remarkable precision and consistency.
2) Demonstrates unmatched versatility in processing a broad spectrum of raw biomass materials, including sawdust waste, rice husk, agricultural stalks, straw, peanut shells, and paper. It also efficiently handles animal feed materials, such as grain, soybean, and maize, and processes fertilizer materials like animal manure with ease.
3) The compact pellet mill expertly crafts high-density pellets, achieving impressive densities between 1.1-1.4 tons/m3 for biomass. The pellet diameter is adjustable from 2-12mm, with a strategically placed adjacent knife at the outlet for effortless customization of pellet length.
4) In operation, the small pellet mill features an innovative design with a rotating flat die engaging stable rollers. This ingenious configuration ensures materials are centrally accumulated on the die, optimizing the machine's capacity and significantly enhancing pelletizing efficiency.
Biomass pellets, a groundbreaking eco-friendly energy source crafted from recycled waste, are spearheading a transformation in fuel consumption. Widely utilized in residential heaters, power plants, and boiler installations, these pellets provide exceptional heat generation with minimal ash production. Their ability to lower environmental impact and offer recyclability is reshaping energy consumption, paving the way for a sustainable and greener future.
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Company Profile
Luoyang Smartech Machinery Equipment Co., Ltd.Nestled in the vibrant heart of Luoyang City, a historic gem and cultural treasure of China, Luoyang Smartech Machinery Equipment Co., Ltd. stands as a shining beacon of innovation and excellence. Our expertise spans a broad spectrum, encompassing cutting-edge research, groundbreaking development, visionary design, precise manufacturing, unparalleled service, and the dynamic promotion of engineering and automation control technologies, alongside an array of other top-tier products. We pride ourselves on delivering comprehensive, tailor-made solutions. Whether you're seeking singular, high-caliber stand-alone equipment or fully integrated, automated production lines, we have the expertise to exceed your expectations. Our mission is to empower you with the essential tools needed to maximize your investment, propelling your business towards unprecedented success.
FAQ
Q:What is the use of biomass wood pellets?
A:As a new type of energy, biomass wood pellets are mainly used for combustion to provide heat energy. It has the characteristics of high calorific value, low ash content and environmental friendliness.
Q: Which raw materials can be made into biomass pellets?
A: This production line can process a lot of raw materials, forestry wastes such as logs, branches, trunks, planks, roots and other types of wood. Construction waste such as wooden pallets, templates, wooden frames, etc. Agricultural wastes such as straw and pasture.
Q:Our worker can not know how to operation the pellet machine, what should i do?
A:Our engineers will guide workers on site how to install machines and build workshops. Then our engineers will test run theproduction line on site and train your workers how to operate it.
Q:In which countries do you have projects?
A:Our products are exported to more than 109 countries such as America, Canada, Australia, Mexico, England, Uzbekistan, South Africa, Kenya,Tanzania, Algeria,Morocco, Sudan, Saudi Arabia, Australia, Malaysia, Indonesia, Philippines, etc.