Floating Fish Feed Extruder
Welcome to an in-depth exploration of our exceptional high-performance Floating Fish Feed Extruder. This meticulously engineered machine promises to enhance your aquaculture operations with unmatched precision and reliability.
This advanced equipment is purpose-built to address the varied demands of aqua feed manufacturers, fish farms, and pet food producers across the globe, providing unparalleled quality and efficiency.
Whether your goal is to acquire a standalone unit for small-scale production or to implement a complete production line for large-scale manufacturing, our extruder is tailored to align seamlessly with your specific needs.
Boasting the capability to generate not only floating fish feed but also a wide range of pet feeds, this machine is an embodiment of versatility, durability, and superior performance.
In the following sections, we offer a wealth of information detailing everything from groundbreaking product features and various configuration options to esteemed company certifications, innovative packaging solutions, and genuine customer testimonials.
This all-encompassing documentation will guide you in discovering why our Floating Fish Feed Extruder stands as the ultimate solution for all your feed production aspirations, meeting the highest standards of quality and efficiency.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Introducing our state-of-the-art Floating Fish Feed Extruder, a marvel of modern machinery designed to revolutionize your aquaculture operations! This cutting-edge equipment is expertly crafted to transform raw ingredients into premium quality floating feeds. By harnessing the power of extrusion, heat, and pressure, it processes a plethora of ingredients - from fish meal and soybean meal to grains, vitamins, minerals, and essential nutrients. The result? Uniform pellets that are impeccably cooked, highly digestible, and capable of floating on water for extended periods. These are the key qualities that fish farmers worldwide are eagerly seeking.
1.2 Core Advantages
- Exceptional Floating Capability: Expertly creates impeccably buoyant fish feed pellets that maintain their position on the water surface for extended durations, enhancing feeding efficiency and reducing waste.
- Adaptable for Pet Feed: Ingeniously engineered to produce a diverse array of pet food - whether for cats, dogs, or other animals - offering specialized feed formulations that meet varied dietary needs.
- Customizable Output Capacities: With a variety of models and configurations available, you can seamlessly align production capacity with the distinct size and demands of your business.
- Energy Efficient & Cost-Effective: Strategically designed to optimize energy consumption while maximizing productivity, this extruder significantly reduces long-term operational costs, making it a smart investment.
- Durability & Reliability: Constructed from premium-quality steel and other robust materials, ensuring exceptional durability and reliability for a long service life even under continuous operation.
- Simple Operation & Maintenance: Featuring intuitive controls and easily accessible components, this machine significantly minimizes downtime and maintenance efforts, elevating operational efficiency.
2. Different Models
2.1 Model Range Overview
To cater to businesses of all sizes, our state-of-the-art Floating Fish Feed Extruders are available in an array of models, each distinguished by its unique capacity, power efficiency, and design specifications. We provide comprehensive imagery for each model, ensuring seamless comparison and selection. Our diverse product lineup includes:
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr
- Perfectly crafted for small farms or budding startups.
- Engineered for minimal power consumption.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr
- An excellent choice for mid-range businesses and those on the path of growth.
- Strikes an ideal balance between power efficiency and output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and beyond
- Tailored for extensive industrial-scale feed production operations.
- Equipped with powerful motors and cutting-edge control systems.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Understanding the nuanced needs of diverse regions and varying fish species, we proudly present a product that exemplifies adaptability and innovation. Our design and process flexibility ensure that your specific pellet properties are met with precision and efficiency:
- Feeder Type: We provide options for both volumetric and gravimetric feeding systems, allowing you to choose the perfect solution tailored to your specific raw materials or feed formulations.
- Screw Configurations: Experience the advantage of modular screw sections that can be modified to alter flow characteristics, resulting in pellets with exact density tailored to your specifications.
- Dies and Cutters: Our extruders are equipped with interchangeable dies, allowing customization of pellet diameter and shape, while the adjustable cutter assembly ensures that pellet length is just as you desire.
- Heating Mechanisms: Choose from electric, steam, or hybrid heating systems, each designed to match your energy resources and manage production costs effectively.
4.2 Automation Levels
For those aiming for cutting-edge operations, our fully automated control systems provide real-time monitoring of crucial parameters like temperature, pressure, torque, and feed rate. For smaller setups or budget-conscious initiatives, our semi-automated solutions offer necessary control with manual oversight, ensuring flexible and cost-efficient operations.
5.1 Production Line Supporting Equipment
For those envisioning a comprehensive, high-yield feed production line, we present an array of synergistic machines that complement our extruder marvelously:
- Raw Material Grinder: Effortlessly pulverizes essential ingredients like corn, grains, and soybean meal, ensuring the perfect level of fineness.
- Mixer and Blender: Expertly blends raw materials, vitamins, and minerals to create a uniform mixture, ready for the extrusion process.
- Pre-Conditioner (Optional): Skillfully moisturizes and partially cooks ingredients, elevating pellet quality before extrusion.
- Dryer or Oven: Efficiently reduces the moisture of fresh feed pellets, extending shelf life and preventing mold growth.
- Cooling Machine: Rapidly decreases pellet temperature post-drying, hindering condensation during storage.
- Flavoring & Coating Equipment (Optional): Delivers precision spraying of oils, palatants, or vitamins on pellets, enhancing taste and nutritional value.
- Packaging Machine: Streamlines the bagging and sealing process, preserving product freshness while cutting labor costs.
By crafting a well-integrated production line, you enhance operational efficiency and ensure uniformity, with each segment meticulously aligned for seamless interaction.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
This extruder is adept at crafting floating fish feed pellets, utilizing precisely managed extrusion variables-temperature, moisture, and pressure-to perfect starch gelatinization. This process guarantees pellets stay afloat, vital for species observation and feed efficiency.
2- Pet Feed Production
Our extruder also shines in pet feed creation for cats, dogs, birds, and small mammals. Adjusting ingredient mixes and fine-tuning extrusion settings (time, temperature, and shear) allows for prime pet feed pellet production, offering:
- Enhanced Digestibility: Meticulous cooking of carbohydrates and proteins ensures superior digestibility.
- Balanced Nutrition: Capability to integrate essential vitamins, minerals, and health supplements seamlessly.
- Appealing Texture: Customizable texture to suit pets' taste for either softness or crunchiness.
Luoyang Smartech Machinery Equipment Co., Ltd. stands at the forefront as a premier manufacturer and exporter, dedicated to the innovative design and production of cutting-edge machinery tailored for the biomass energy, feed production, agriculture, and recycling sectors. Our extensive expertise and unwavering commitment to innovation empower us to craft integrated solutions that cater to the unique and varied demands of our esteemed global clientele.
Our product range is comprehensive and includes: Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, meticulously designed to elevate production efficiency within the biomass and feed industries. Our lineup also boasts high-performance machinery such as: Crusher Machines, Grinding Machines, and Wood Chipper Machines, expertly engineered to meet the exacting demands of industries needing precise material processing. For solutions in drying, packaging, and storage, our: Dryer Machines, Packaging Machines, and Coolers consistently deliver performance that can be relied upon. Additionally, our portfolio showcases state-of-the-art technology including: Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, all designed to enable holistic and comprehensive process optimization.
At Luoyang Smartech Machinery Equipment Co., Ltd., we take immense pride in providing machinery that is both exceptionally durable and energy-efficient, while being customized to meet the specific needs of each of our valued customers. Every product we manufacture meets rigorous international standards, including CE and ISO certifications, ensuring unsurpassed quality and reliability.
- Extensive Experience: With a wealth of years dedicated to the art of crafting and refining extrusion equipment, we have honed our expertise in both aqua feed and pet food solutions, ensuring top-tier performance and reliability.
- Technical Expertise: Our distinguished team, comprising mechanical engineers, nutrition experts, and food technologists, collaborates tirelessly to advance machine efficiency and elevate feed quality, creating groundbreaking innovations in the process.
- Global Reach: Our international footprint extends across multiple continents, where we tailor our solutions to align seamlessly with regional feed formulations and stringent compliance standards.
- After-Sales Support: We offer a complete spectrum of support services, from seamless installation and in-depth training to quick troubleshooting and ready access to spare parts, ensuring your operations run smoothly.
- Innovation-Driven: Driven by a passion for advancement, we consistently enhance our designs to incorporate cutting-edge technologies, aiming to boost energy efficiency, minimize environmental impact, and amplify throughput.
Upholding the highest quality and safety standards is our commitment in feed equipment manufacturing. Our Floating Fish Feed Extruder and production lines are equipped with pivotal certifications, tailored to meet your region's requirements:
- CE (Conformité Européenne): Attesting to our adherence to European standards for health, safety, and environmental protection, ensuring reliability and trust.
We are committed to delivering your machinery in impeccable condition. Our meticulous packaging process typically includes:
- Robust Wooden Cases: Crafted to endure the rigors of long-distance transport, with secure brackets ensuring that the machinery remains firmly anchored.
- Moisture-Resistant Wrapping: Multiple layers of protective plastic wrap and foam shield against dust, humidity, and potential damages.
- Labeling and Documentation: Each shipment is meticulously labeled with handling instructions and complemented by comprehensive shipping documents for seamless customs clearance.
Over years of dedicated service, we've acquired glowing reviews from satisfied clients. Common accolades include:
- Ease of Operation: Operators find our control panels intuitive and user-friendly, appreciating the stable feed rate and superior pellet quality they deliver.
- Consistent Quality: Customers rave about the uniform pellet sizes, exceptional floating properties, and high palatability of our feeds.
- Reliable After-Sales Service: We pride ourselves on our rapid response to technical inquiries, comprehensive availability of spare parts, and expert remote guidance for troubleshooting.
- Improved Efficiency: Many clients report substantial reductions in labor costs and production downtimes, thanks to our cutting-edge extruder and integrated line solutions.
Here are a few summarized testimonials from esteemed clients:
- "I started with the small S-Series extruder for my small fish farm, and it has exceeded my expectations in terms of floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder cut our energy bills and boosted our production capacity. We now produce both floating fish feed and dog food efficiently." - Ms. Chavez, Pet Food Manufacturer
- "The installation process was smooth, and the machine's performance was consistent from day one. Their team provided excellent technical training." - Mr. Kurian, Aqua Feed Distributor
Your Path to Superior Feed Production
By investing in our Floating Fish Feed Extruder, you are choosing a robust, efficient, and versatile solution tailored to meet the dynamic demands of modern aquaculture and pet feed production. From single-machine models perfect for small-scale ventures to expansive production lines suited for large industrial setups, our extruder promises a scalable, quality-driven path to enhance production quality, consistency, and output.
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