Floating Fish Feed Extruder
Welcome to our in-depth presentation of the exceptional, high-performance Floating Fish Feed Extruder, designed to revolutionize your feed production process.
This expertly crafted equipment is designed to fulfill the diverse and demanding needs of aqua feed manufacturers, fish farms, and pet food producers across the globe, ensuring optimal efficiency and quality.
Whether your ambition is to secure a single machine tailored for smaller-scale operations or to establish a comprehensive production line for expansive manufacturing, our extruder offers unparalleled customization to meet your precise specifications.
With the capability to produce not only superior floating fish feed but also an array of pet feed types, this machine distinguishes itself as a versatile, robust, and highly efficient solution for your diverse feed production requirements.
Below, we present a wealth of information, detailing everything from the distinctive product features and various configurations to our esteemed company certifications, meticulous packaging, and authentic customer feedback.
This all-encompassing document will guide you in understanding why our Floating Fish Feed Extruder is the premier choice for elevating your feed production processes to new heights.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Introducing our state-of-the-art Floating Fish Feed Extruder, meticulously designed to revolutionize the creation of premium-quality floating feeds. This cutting-edge machinery utilizes the advanced principles of extrusion, applying optimal heat and pressure to meticulously process a diverse array of raw ingredients. Transform components like fish meal, soybean meal, grains, essential vitamins, and vital minerals into consistent, superior pellets. Our extrusion process guarantees that every pellet is thoroughly cooked and highly digestible, with the remarkable ability to float atop water for extended periods-an indispensable feature cherished by fish farmers worldwide.
1.2 Core Advantages
- Exceptional Floating Capability: Engineered to produce flawlessly buoyant fish feed pellets that gracefully remain on the water's surface for prolonged intervals.
- Adaptable for Pet Feed: Expertly designed to craft an extensive variety of pet food tailored for cats, dogs, and other animals requiring distinct feed formulations.
- Customizable Output Capacities: A versatile lineup of models and configurations enables the perfect alignment of production capacity with the specific needs of your business.
- Energy Efficient & Cost-Effective: Engineered to significantly reduce energy consumption while maximizing productivity, thereby ensuring lower operational costs over time.
- Durability & Reliability: Constructed from premium-grade steel and other durable materials, guaranteeing a long-lasting service life under continuous operation conditions.
- Simple Operation & Maintenance: Featuring intuitive controls and easily accessible components, our machine minimizes downtime and streamlines maintenance efforts.
2. Different Models
2.1 Model Range Overview
To cater to businesses of various scales, our Precision Floating Fish Feed Extruder is available in a range of models, each specifically designed to meet different demands in terms of capacity, power consumption, and design configurations. This ensures that you can find the perfect fit for your operational needs, whether small or large. Each model is accompanied by detailed images to facilitate easy comparison and decision-making. Our diverse product lineup typically includes the following options (but is not limited to):
-
Small-Scale Extruder (Model S-Series):
- Capacity: ~50-100 kg/hr
- Tailored for small farms or startups seeking efficient feed production.
- Designed with low power consumption for cost-effectiveness.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: ~200-400 kg/hr
- An excellent choice for mid-range businesses looking to expand their operational capacity.
- Offers a well-balanced combination of power usage and production output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and above
- Engineered for industrial-scale feed production lines, ensuring consistent high-volume output.
- Equipped with robust motors and advanced control systems for superior performance and reliability.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Understanding that the needs of various regions and fish species are as diverse as the waters they inhabit, we provide a bespoke solution with our product's design and process flexibility tailored precisely to these unique pellet requirements:
- Feeder Type: Choose between volumetric or gravimetric feeding options to perfectly match the distinct requirements of your raw materials or feed formulations, ensuring optimal feed performance.
- Screw Configurations: Our modular screw sections empower you to modify flow characteristics, guaranteeing the achievement of exact pellet density that meets your specific aquaculture needs.
- Dies and Cutters: Experience versatility with our interchangeable dies that let you adjust pellet diameter and shape to your needs, and our adjustable cutter assembly that allows you to control pellet length with precision.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems based on your energy availability and cost considerations, optimizing production efficiency while respecting budget constraints.
4.2 Automation Levels
Elevate your operations with our cutting-edge, fully automated control systems, enabling you to monitor vital parameters like temperature, pressure, torque, and feed rate in real-time. For those seeking efficiency on a budget, our semi-automated solutions provide manual oversight, ideal for smaller facilities or cost-conscious operations.
5.1 Production Line Supporting Equipment
If you are envisioning a fully integrated production line dedicated to high-volume feed manufacturing, we proudly present an array of complementary machines to fulfill your needs:
- Raw Material Grinder: Expertly pulverizes key ingredients like corn, grains, and soybean meal, achieving the perfect fineness required for optimal extrusion results.
- Mixer and Blender: Meticulously ensures a homogeneous and balanced blend of raw materials, vitamins, and minerals, setting the stage for seamless extrusion.
- Pre-Conditioner (Optional): Strategically moisturizes and partially cooks ingredients before extrusion, significantly enhancing pellet quality and integrity.
- Dryer or Oven: Efficiently reduces moisture content in newly extruded feed pellets, guaranteeing extended shelf life and mold prevention.
- Cooling Machine: Effectively lowers pellet temperature post-drying, preventing condensation during storage and ensuring longevity.
- Flavoring & Coating Equipment (Optional): Expertly applies oils, palatants, or vitamins on pellet surfaces, enhancing palatability and nutritional value for a superior product.
- Packaging Machine: Efficiently automates the bagging and sealing process, preserving product freshness while substantially reducing labor costs.
By strategically assembling a cohesive production line, you will not only save operational time but also guarantee product consistency, with each stage finely synchronized for seamless transition to the next.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
The principal function of this extruder is to craft floating fish feed pellets. Through precisely controlled extrusion conditions-temperature, moisture, and pressure-starch gelatinization is optimized, resulting in buoyant pellets that remain afloat for extended durations. These floating pellets are crucial for numerous fish species, enabling farm operators to meticulously observe feeding behavior and minimize feed wastage.
2- Pet Feed Production
Beyond aquaculture, this exceptional extruder delivers outstanding performance in manufacturing pet feed for a variety of animals including cats, dogs, birds, and small mammals. By simply tweaking the ingredient composition and making subtle adjustments in extrusion parameters-time, temperature, and mechanical shear-the same machine can produce premium-quality pet feed pellets. These pellets often benefit from:
- Enhanced Digestibility: Comprehensive cooking of carbohydrates and proteins to maximize nutrient availability.
- Balanced Nutrition: Incorporates a robust mix of vitamins, minerals, and health supplements to support overall wellness.
- Appealing Texture: Crafted to meet the specific texture preferences of various pet species, whether soft or crunchy.
Luoyang Smartech Machinery Equipment Co., Ltd. stands at the forefront of innovation as a premier manufacturer and exporter, excelling in the design and production of cutting-edge machinery for biomass energy, feed production, agriculture, and recycling sectors. With a rich heritage of expertise and an unwavering commitment to innovation, we deliver comprehensive solutions tailored to the diverse demands of our global clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, engineered to significantly enhance production efficiency in the biomass and feed industries. We further provide high-performance machinery like Crusher Machines, Grinding Machines, and Wood Chipper Machines, catering meticulously to industries that demand precise material processing. For seamless drying, packaging, and storage, our Dryer Machines, Packaging Machines, and Coolers ensure persistent, reliable performance. Our portfolio is further enriched with cutting-edge technology including Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, empowering comprehensive process optimization.
At Luoyang Smartech Machinery Equipment Co., Ltd., we are passionate about delivering machinery that combines durability and energy efficiency with customization to meet each customer's specific needs. All our products are crafted in adherence to international standards, including CE and ISO certifications, guaranteeing superior quality and reliability.
- Rich & Vast Experience: With years of dedicated specialization, we excel in designing and manufacturing state-of-the-art extrusion equipment tailored for both aqua feed and pet food sectors.
- Exceptional Technical Expertise: Our team comprises seasoned mechanical engineers, nutrition virtuosos, and innovative food technologists working in synergy to relentlessly enhance machine efficiency and elevate feed quality.
- Global Influence & Reach: Having successfully exported to numerous continents, we adeptly customize our solutions to align with diverse regional feed recipes and stringent compliance norms.
- Comprehensive After-Sales Support: Providing complete support, covering everything from meticulous installation and comprehensive training to efficient troubleshooting and quick spare parts availability.
- Innovation at the Core: Consistently enhancing our designs by incorporating cutting-edge technologies, we aim to boost energy efficiency, minimize environmental impact, and significantly increase throughput.
Upholding quality and safety, our Floating Fish Feed Extruder is crafted to meet rigorous standards. Our equipment generally boasts the following certifications (subject to regional prerequisites):
- CE (Conformité Européenne): Symbolizing adherence to stringent European health, safety, and environmental protection standards.
Ensuring pristine delivery of your machine, our packaging methodology typically incorporates:
- Durable Wooden Cases: Engineered to endure long-haul transportation, with securing brackets that stabilize the machine firmly.
- Moisture-Resistant Protective Wrapping: Utilizing layers of protective plastic wrap and cushioning foam against dust and humidity exposure.
- Precise Labeling and Documentation: Meticulously labeled packages with handling instructions, paired with detailed shipping documents for seamless customs processing.
Over time, we have amassed glowing reviews from delighted clients. Frequent commendations highlight:
- Unmatched Ease of Operation: Operators commend the intuitive control panels, appreciating the steady feed rate and superior pellet quality.
- Consistent Superior Quality: Clients consistently note uniform pellet sizes, superior floating properties, and excellent feed palatability.
- Dependable After-Sales Service: Prompt technical query responses, readily available spare parts, and expert remote troubleshooting guidance.
- Boosted Efficiency: Numerous clients have reported significant reductions in labor costs and minimized production downtime after upgrading to our advanced extruders and integrated lines.
Below are a few encapsulated testimonials from our satisfied clientele:
- "The small S-Series extruder surpassed my expectations for floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder slashed our energy bills and amplified our production capacity, enabling efficient production of both floating fish feed and dog food." - Ms. Chavez, Pet Food Manufacturer
- "Installation was seamless, with consistent performance from day one. The team's technical training was exemplary." - Mr. Kurian, Aqua Feed Distributor
Your Key to Exceptional Feed Production
Opting for our Floating Fish Feed Extruder is an investment in a robust, efficient, and versatile solution crafted to cater to the dynamic needs of modern aquaculture and pet feed manufacturing. Whether you need a standalone unit for small-scale ventures or a complete production line for large industrial operations, our extruder presents a scalable pathway for any manufacturer aiming to elevate quality, consistency, and production output.
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