Floating Fish Feed Extruder
Welcome to our detailed presentation of the cutting-edge, high-performance Floating Fish Feed Extruder, the pinnacle of modern feed production technology.
Engineered to perfection, this specialized equipment is tailored to impeccably meet the diverse demands of aqua feed manufacturers, fish farms, and pet food producers across the globe.
Whether you are on the lookout for a single, powerful machine for smaller-scale operations or a comprehensive production line for large-scale manufacturing, our extruder can be expertly customized to fulfill your precise requirements.
Offering the flexibility to produce not only premium floating fish feed but also a wide array of pet feed, this machine is a paragon of versatility, robustness, and operational efficiency.
Below, you will find extensive details, including everything from standout product features and distinct configurations to prestigious company certifications, meticulous packaging, and genuine customer testimonials.
This comprehensive document is your ultimate guide to understanding why our Floating Fish Feed Extruder represents the perfect choice for all your feed production ambitions.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Our Floating Fish Feed Extruder stands at the pinnacle of innovation, meticulously crafted to revolutionize the transformation of raw ingredients into premium floating feeds. This state-of-the-art machine harnesses the transformative powers of extrusion, heat, and pressure to adeptly process ingredients like fish meal, soybean meal, grains, vitamins, minerals, and essential nutrients into consistently uniform pellets. The advanced extrusion technique guarantees that these pellets are perfectly cooked, exceptionally digestible, and possess remarkable buoyancy, allowing them to float effortlessly on water for prolonged periods-qualities that are highly coveted by fish farmers around the globe.
1.2 Core Advantages
- Exceptional Floating Capability: Crafts impeccably buoyant fish feed pellets designed to stay afloat on the water surface for extended times, ensuring optimal feeding efficiency.
- Adaptable for Pet Feed: Expertly engineered to produce a diverse array of pet food suitable for cats, dogs, and other animals that demand specialized nutritional formulations.
- Customizable Output Capacities: Available in multiple models and configurations to align production capacity seamlessly with the unique scale of your business operations.
- Energy Efficient & Cost-Effective: Ingeniously designed to minimize energy consumption while amplifying productivity, thereby significantly reducing long-term operational expenses.
- Durability & Reliability: Constructed from superior-grade steel and other robust materials, ensuring long-lasting durability and reliable performance in continuous operation environments.
- Simple Operation & Maintenance: Equipped with intuitive controls and easily accessible components to streamline operations, minimize downtime, and simplify maintenance efforts.
2. Different Models
2.1 Model Range Overview
To cater to businesses of various scales, our Floating Fish Feed Extruder is available in a range of models, each meticulously designed to reflect variations in capacity, power consumption, and design configurations. Each model is visually represented through detailed images to facilitate seamless comparison. Our comprehensive product lineup typically encompasses (but is not limited to):
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr
- Ideal for small farms or entrepreneurial startups seeking efficient solutions.
- Notable for its low power consumption, maximizing efficiency.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr
- Perfectly suited for mid-range businesses and those on an expansion trajectory.
- Harmoniously balanced in terms of power efficiency and output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and above
- Tailored for industrial-scale feed production lines needing robust solutions.
- Features powerful motors and cutting-edge control systems for superior performance.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
At Luoyang Smartech Machinery Equipment Co., Ltd., we recognize the diversity in fish species and geographical needs, each demanding specific pellet characteristics. Therefore, our Advanced Fish Feed Extruder Machine for Floating Pet Food Production provides unparalleled design and process adaptability to cater to these demands:
- Feeder Type: Choose between volumetric or gravimetric feeding systems, expertly crafted to accommodate various raw materials and feed formulations, ensuring you achieve the desired nutritional profile effortlessly.
- Screw Configurations: Benefit from modular screw sections, engineered for easy customization. These sections modify flow characteristics, allowing you to attain precise pellet density and optimize production outcomes.
- Dies and Cutters: Our machine boasts interchangeable dies for seamless adjustments in pellet diameter and shape. Additionally, an adjustable cutter assembly lets you fine-tune pellet length, delivering tailored solutions for your specific needs.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems, each designed to match your energy resources and budget considerations. This flexibility ensures efficient production and cost-effectiveness.
4.2 Automation Levels
Elevate your operations with our advanced, fully automated control systems, providing real-time monitoring of vital parameters such as temperature, pressure, torque, and feed rate. For smaller or budget-conscious facilities, we also offer semi-automated solutions that balance sophistication with manual oversight, ensuring efficiency without compromising your budget.
5.1 Production Line Supporting Equipment
If you are considering a fully integrated production line for high-volume feed manufacturing, we offer a suite of complementary machines that can revolutionize your operations:
- Raw Material Grinder: Expertly pulverizes a variety of ingredients such as corn, grains, and soybean meal to achieve your desired level of fineness, setting the stage for superior feed production.
- Mixer and Blender: Guarantees a perfectly homogeneous blend of raw materials, vitamins, and minerals, creating a flawless mix ready for the extrusion process.
- Pre-Conditioner (Optional): Moisturizes and partially cooks ingredients prior to extrusion, significantly enhancing the quality and texture of the pellets produced.
- Dryer or Oven: Efficiently reduces the moisture content in freshly extruded feed pellets, ensuring they are perfectly preserved with a longer shelf life, while preventing mold growth.
- Cooling Machine: Effectively lowers the temperature of pellets post-drying, preventing condensation and ensuring optimal storage conditions.
- Flavoring & Coating Equipment (Optional): Delicately sprays oils, palatants, or vitamins onto the pellet surfaces, enhancing palatability and nutritional value, catering to dietary needs.
- Packaging Machine: Automates the bagging and sealing process with precision, ensuring product freshness and significantly reducing labor costs.
By assembling a cohesive production line, you streamline your operations, saving valuable time and ensuring product consistency, as each stage of production is meticulously calibrated to integrate seamlessly with the next.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
The core functionality of this advanced extruder is to produce floating fish feed pellets. By expertly controlling extrusion conditions such as temperature, moisture, and pressure, starch gelatinization is optimized, resulting in high-quality pellets that remain buoyant for extended periods. This buoyancy is crucial for many fish species, as it allows farm operators to observe feeding behavior and significantly reduces feed wastage.
2- Pet Feed Production
Extending beyond aquaculture, the extruder demonstrates exceptional versatility in producing pet feed for cats, dogs, birds, and small mammals. By simply adjusting the ingredient composition and making slight modifications to extrusion parameters such as time, temperature, and mechanical shear, the same machine can produce high-quality pet feed pellets that offer:
- Enhanced Digestibility: Achieved through the thorough cooking of carbohydrates and proteins, ensuring optimal nutritional absorption.
- Balanced Nutrition: Facilitates the incorporation of essential vitamins, minerals, and health supplements to meet dietary requirements.
- Appealing Texture: Crafted to cater to pets' specific preferences for texture, whether they enjoy a soft or crunchy bite.
Luoyang Smartech Machinery Equipment Co., Ltd. stands as a pinnacle of innovation and excellence, being a foremost manufacturer and exporter in the realm of biomass energy, feed production, agriculture, and recycling machinery. Our esteemed company, backed by years of profound experience and an unwavering commitment to pioneering advancements, crafts unparalleled integrated solutions that cater with precision to the multifaceted needs of our esteemed global clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, which are meticulously engineered to amplify production efficiency within the biomass and feed sectors. Our collection also encompasses high-performance equipment such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, serving industries that demand precise material processing with accuracy and reliability. For unparalleled drying, packaging, and storage solutions, our Dryer Machines, Packaging Machines, and Coolers ensure consistent and dependable performance. Expanding our technological prowess, we feature cutting-edge innovations like Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, designed to enable comprehensive and seamless process optimization across multiple applications.
At Luoyang Smartech Machinery Equipment Co., Ltd., we are passionate about crafting equipment that is not just durable and energy-efficient but also meticulously tailored to the unique demands of each customer. Every product is manufactured in strict alignment with international standards, bearing CE and ISO certifications, guaranteeing supreme quality and unwavering reliability.
- Extensive Experience: With a rich history of specialization, we've honed our expertise in crafting top-tier extrusion equipment, tailored specifically for both aqua feed and pet food markets.
- Technical Expertise: Our dynamic team merges the talents of mechanical engineers, nutrition scientists, and food technologists to deliver unparalleled machine efficiency and superior feed quality.
- Global Reach: Triumphing across continents, we custom-fit our advanced solutions to meet diverse regional feed formulations and stringent compliance standards.
- After-Sales Support: Offering a full suite of support services, we ensure seamless installation, provide comprehensive training, and guarantee quick access to troubleshooting and spare parts.
- Innovation-Driven: Continuously pushing boundaries, our designs integrate cutting-edge technologies to enhance energy efficiency, reduce ecological impact, and maximize throughput.
Quality and safety stand at the forefront of our feed equipment manufacturing. Our esteemed Floating Fish Feed Extruder and production lines are usually backed by these certifications (aligned with your regional mandates):
- CE (Conformité Européenne): Affirming our adherence to the pinnacle of European health, safety, and environmental standards.
Ensuring your machine arrives in pristine condition is our priority. Our packaging strategy typically comprises:
- Robust Wooden Cases: Crafted to endure the rigors of long-distance transport, with secure brackets to keep the machine immobile.
- Moisture-Resistant Wrapping: Multiple layers of plastic wrap and foam shield against dust and humidity, preserving machine integrity.
- Labeling and Documentation: Each package is meticulously labeled with handling instructions and comes with detailed shipping documents to facilitate smooth customs clearance.
Over the years, our commitment to excellence has been recognized through glowing reviews from our satisfied clientele. Common accolades include:
- Ease of Operation: Users appreciate the intuitive control panels, enjoying a reliable feed rate and consistent pellet quality.
- Consistent Quality: Feedback highlights uniform pellet sizing, excellent flotation properties, and high feed palatability.
- Reliable After-Sales Service: We offer rapid responses to technical queries, ensure the availability of spare parts, and provide remote guidance for troubleshooting.
- Improved Efficiency: Notable reductions in labor costs and minimized production downtime have been reported by many who upgraded to our advanced extruder and integrated line.
Here are a few summarized testimonials from our esteemed clients:
- "I began with the small S-Series extruder for my fish farm, and it has excelled in terms of float time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Transitioning to this extruder slashed our energy expenses while boosting our production capacity. We now efficiently produce both floating fish feed and dog food." - Ms. Chavez, Pet Food Manufacturer
- "The installation was seamless, and performance was reliable from the start. Their team offered stellar technical training." - Mr. Kurian, Aqua Feed Distributor
Your Path to Superior Feed Production
By choosing our Floating Fish Feed Extruder, you invest in a robust, efficient, and versatile system crafted to cater to the ever-evolving needs of modern aquaculture and pet feed production. Whether you're managing a small-scale operation or a large industrial facility, our extruder provides a scalable solution that elevates quality, consistency, and output for all feed manufacturers aiming for excellence.
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