Floating Fish Feed Extruder
Welcome to our exquisite presentation of the exemplary Floating Fish Feed Extruder, a pinnacle of performance and innovation.
Crafted with precision, this specialized equipment is tailored to fulfill the diverse demands of aqua feed manufacturers, thriving fish farms, and pet food producers on a global scale.
Whether your goal is to acquire a singular machine for burgeoning smaller-scale operations or a comprehensive production line for expansive large-scale manufacturing, our extruder can be meticulously customized to perfectly align with your unique specifications.
Capable of producing not only superior floating fish feed but also an array of pet feed varieties, this machine stands as a paragon of versatility, durability, and supreme efficiency.
Below, you will find an extensive and insightful compilation of details, which includes everything from product features and myriad configurations to our esteemed company certifications, packaging intricacies, and genuine customer feedback.
This exhaustive document is designed to illuminate the reasons why our Floating Fish Feed Extruder is the quintessential choice for all your feed production aspirations.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Discover the cutting-edge innovation of our Floating Fish Feed Extruder, a masterpiece in engineering by Luoyang Smartech Machinery Equipment Co., Ltd. This state-of-the-art machine is meticulously designed to convert raw materials into premium-quality floating feeds through advanced extrusion technology. Harnessing the power of heat and pressure, it expertly processes ingredients like fish meal, soybean meal, grains, enriched vitamins, minerals, and essential nutrients into consistent, high-standard pellets. The extrusion process guarantees that these pellets are thoroughly cooked and easily digestible, with an exceptional ability to float on water for prolonged periods. These key features make it a preferred choice for discerning fish farmers worldwide, ensuring optimal nutrition and convenience.
1.2 Core Advantages
- Exceptional Floating Capability: Crafts fish feed pellets with outstanding buoyancy, ensuring they gracefully float on water surfaces for extended periods, enriching the feeding experience.
- Adaptable for Pet Feed: Engineered to produce a diverse array of pet food, catering to the dietary needs of cats, dogs, and other animals with specialized nutritional requirements.
- Customizable Output Capacities: A variety of models and configurations are available, allowing seamless alignment of production capabilities with the scale of your business operations.
- Energy Efficient & Cost-Effective: Optimized to significantly reduce energy usage while enhancing output efficiency, ensuring reduced operational costs over time.
- Durability & Reliability: Constructed with top-grade steel and resilient materials to guarantee long-lasting performance and dependable operation, even under continuous use.
- Simple Operation & Maintenance: User-friendly controls and easily accessible parts streamline maintenance, minimizing downtime and simplifying operational procedures.
2. Different Models
2.1 Model Range Overview
To cater to businesses of all scales, our versatile Floating Fish Feed Extruder is available in a spectrum of models, each uniquely tailored to meet specific capacity requirements, power consumption needs, and design specifications. We present a comprehensive gallery of detailed images for each model to facilitate a seamless comparison process, empowering you to make the most informed decision. Our product lineup includes, but is not limited to, the following models:
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr
- An ideal choice for small farms or budding startups aiming to produce high-quality feed with minimal investment.
- Engineered for exceptionally low power consumption to ensure cost-effectiveness.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr
- Perfectly suited for mid-range businesses and those looking to expand their operational capacity efficiently.
- Offers an optimal balance between power efficiency and production output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and beyond
- Designed to cater to the demands of industrial-scale feed production lines with ease.
- Equipped with robust motors and cutting-edge control systems for unparalleled performance.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Understanding the unique demands of diverse regions and various fish species is essential, and Luoyang Smartech Machinery Equipment Co., Ltd. excels at crafting Custom Floating Feed Production Lines that offer unparalleled flexibility in design and processing. We cater to distinct pellet requirements with precision:
- Feeder Type: Choose between volumetric or gravimetric feeding solutions tailored to accommodate different raw material types or bespoke feed formulations with ease.
- Screw Configurations: Our innovative modular screw sections can be customized to manipulate flow characteristics, ensuring precise control over pellet density for optimal results.
- Dies and Cutters: With interchangeable dies, you have the power to modify pellet diameter and shape effortlessly. The adjustable cutter assembly lets you expertly regulate pellet length to meet specific needs.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems, tailored to align with your energy supply and production cost strategies, ensuring efficient and economical operations.
4.2 Automation Levels
For those seeking cutting-edge operational efficiency, our fully automated control systems offer real-time monitoring of crucial parameters such as temperature, pressure, torque, and feed rate. Meanwhile, semi-automated solutions with manual oversight provide an excellent alternative for smaller establishments or those with budgetary constraints, ensuring superior performance across diverse operational scales.
5.1 Essential Supporting Equipment for Production Line
Are you planning to enhance your feed manufacturing capabilities with a fully integrated production line? Discover our range of advanced supporting machinery designed to optimize high-volume production:
- Cutting-edge Raw Material Grinder: Expertly pulverizes key ingredients such as corn, grains, and soybean meal, achieving the specific fineness required for optimal feed quality.
- Precision Mixer and Blender: Guarantees a consistent and uniform blend of raw materials, enriched with essential vitamins and minerals, perfectly prepped for the extrusion process.
- Innovative Pre-Conditioner (Optional): Moisturizes and partially cooks the ingredients, significantly enhancing the quality and durability of the final pellets.
- State-of-the-Art Dryer or Oven: Efficiently reduces moisture content in freshly extruded pellets, ensuring longevity and preventing mold proliferation.
- Advanced Cooling Machine: Swiftly lowers pellet temperature after drying, safeguarding against condensation during storage.
- Specialized Flavoring & Coating Equipment (Optional): Enhances taste and nutrition by applying oils, palatants, or vitamins to pellet surfaces, boosting palatability and nutritional value.
- Automated Packaging Machine: Streamlines the bagging and sealing process, ensuring product freshness and significantly reducing labor expenses.
By seamlessly integrating these precision-engineered machines into your production line, you save valuable operational time and assure product uniformity, as each machine is meticulously synchronized with the next.
5.2 Key Equipment for Production Line Enhancement
1- Floating Fish Feed Production
The state-of-the-art extruder is designed to produce superior floating fish feed pellets. Through meticulously controlled extrusion parameters-temperature, moisture, and pressure-optimum starch gelatinization is achieved, ensuring pellets remain buoyant for extended durations. These floating pellets are crucial for various fish species, facilitating better observation of feeding habits and minimizing feed waste.
2- Pet Feed Production
In addition to aquaculture, our extruder is adept at creating exceptional pet feed for cats, dogs, birds, and small mammals. By adjusting ingredient formulas and fine-tuning extrusion parameters (time, temperature, and mechanical shear), this versatile machine produces premium pet feed pellets with benefits such as:
- Superior Digestibility: Ensures thorough cooking of carbohydrates and proteins, promoting better digestion.
- Optimal Nutrition: Facilitates the inclusion of essential vitamins, minerals, and health supplements.
- Desirable Texture: Customizable to meet the preference for either softness or crunchiness, depending on pet species.
Luoyang Smartech Machinery Equipment Co., Ltd. stands as a vanguard in the field of advanced machinery manufacturing and exporting. Our expertise lies in crafting innovative solutions for biomass energy, feed production, agriculture, and recycling industries. With a solid foundation of experience and a robust commitment to innovation, we offer integrated, cutting-edge solutions that cater to the diverse and ever-evolving needs of our global clientele.
Our extensive product range encompasses Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, meticulously designed to boost production efficiency across biomass and feed industries. Our offerings extend to high-performance machinery such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, which are perfect for industries demanding precision in material processing. For superior drying, packaging, and storage, our Dryer Machines, Packaging Machines, and Coolers consistently deliver unparalleled performance and reliability. Our portfolio also embraces state-of-the-art technology, including Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, which empower comprehensive process optimization and innovation.
At Luoyang Smartech Machinery Equipment Co., Ltd., we are dedicated to providing equipment that stands the test of time, offering exceptional energy efficiency. Our products are custom-engineered to meet the unique requirements of each customer, manufactured in strict accordance with international standards such as CE and ISO certifications, guaranteeing outstanding quality and reliability.
- Rich and Extensive Experience: With years of dedicated specialization, we have honed our skills in designing and manufacturing top-tier extrusion equipment, catering expertly to both aqua feed and pet food applications.
- Unparalleled Technical Expertise: Our team, a powerhouse of mechanical engineers, nutrition experts, and food technologists, works in perfect harmony to continually elevate machine efficiency and enhance feed quality.
- Expansive Global Reach: Our success story spans continents, expertly tailoring solutions to fit diverse regional feed formulations and stringent compliance standards.
- Robust After-Sales Support: We deliver an all-encompassing support experience, from seamless installation and comprehensive training to prompt troubleshooting and reliable spare parts availability.
- Innovation at Our Core: Our designs are in constant evolution, integrating cutting-edge technologies to boost energy efficiency, minimize environmental impact, and maximize throughput.
Quality and safety stand as the cornerstones of our feed equipment manufacturing process. Our Floating Fish Feed Extruder and production lines are typically equipped with these certifications, tailored to your region's requirements:
- CE (Conformité Européenne): A testament to our adherence to rigorous European health, safety, and environmental protection standards.
Excellence in Packaging and Delivery:
- Durable Wooden Cases: Designed to endure long-distance journeys, with securing brackets to ensure the machine remains firmly in place.
- Moisture-Resistant Protective Wrapping: Multiple layers of plastic wrap and foam safeguard against dust and humidity, ensuring pristine condition upon arrival.
- Comprehensive Labeling and Documentation: Every package is meticulously labeled with handling instructions and comes with detailed shipping documents for straightforward customs clearance.
Resounding Success in Client Satisfaction:
- User-Friendly Operation: Operators commend our intuitive control panels, enjoying a stable feed rate and exceptional pellet quality.
- Remarkable Consistency in Quality: Customers laud the uniform pellet sizes, excellent floating properties, and high palatability of the feed.
- Dependable After-Sales Service: We offer swift responses to technical inquiries, ensure spare part availability, and provide remote guidance for efficient troubleshooting.
- Efficiency Boosted to New Heights: Clients have observed notable reductions in labor costs and minimized production downtime after upgrading to our cutting-edge extruder and integrated line.
Summarized Glowing Testimonials:
- "I started with the small S-Series extruder for my small fish farm, and it has exceeded my expectations in terms of floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder cut our energy bills and boosted our production capacity. We now produce both floating fish feed and dog food efficiently." - Ms. Chavez, Pet Food Manufacturer
- "The installation process was smooth, and the machine's performance was consistent from day one. Their team provided excellent technical training." - Mr. Kurian, Aqua Feed Distributor
Your Gateway to Superior Feed Production
Invest in our Floating Fish Feed Extruder and secure a robust, efficient, and versatile solution designed to meet the ever-evolving demands of modern aquaculture and pet feed production. Whether you seek a single-machine model for small-scale operations or a comprehensive production line for large-scale facilities, our extruder ensures a scalable path for any feed manufacturer aiming to enhance quality, consistency, and output.
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