Introducing the Highly-Efficient Floating Fish Feed Extruder
Welcome to an in-depth exploration of our high-efficiency Floating Fish Feed Extruder-an industry leader in performance and reliability.
This advanced and specialized equipment is expertly engineered to cater to the diverse demands of aqua feed manufacturers, fish farms, and pet food producers around the globe.
Whether your needs involve a standalone machine for smaller operations or a complete production line for expansive manufacturing, our extruder is fully customizable to align with your precise specifications.
Boasting the capability to produce a wide range of feeds, from floating fish feed to various pet feeds, this machine is celebrated for being a versatile, durable, and highly efficient solution.
Here, you will find an extensive array of details, including product features, diverse configurations, company certifications, meticulous packaging, and authentic customer testimonials.
This all-encompassing guide will illuminate why our Floating Fish Feed Extruder is the optimal choice for fulfilling your feed production requirements.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Introducing the state-of-the-art Floating Fish Feed Extruder by Luoyang Smartech Machinery Equipment Co., Ltd. - a revolutionary machine meticulously crafted to convert raw ingredients into premium floating feeds. This cutting-edge equipment harnesses the power of extrusion, heat, and pressure, seamlessly transforming components such as fish meal, soybean meal, grains, vitamins, minerals, and other essential nutrients into consistent, high-quality pellets. The advanced extrusion technique guarantees that the pellets are thoroughly cooked, highly digestible, and exhibit excellent buoyancy, enabling them to float on water for prolonged periods-essential features highly valued by fish farmers around the world.
1.2 Core Advantages
- Exceptional Floating Capability: Engineered to produce impeccably buoyant fish feed pellets that consistently remain afloat on the water surface for extended durations.
- Adaptable for Pet Feed: Expertly designed to craft a diverse array of pet food for cats, dogs, and other animals requiring precise and specialized feed formulations.
- Customizable Output Capacities: Featuring an array of models and configurations to perfectly align production capacity with the specific needs and size of your business.
- Energy Efficient & Cost-Effective: Innovatively designed to optimize energy efficiency and boost productivity, significantly reducing long-term operational expenses.
- Durability & Reliability: Constructed with robust, high-quality steel and other durable materials, ensuring exceptional longevity and reliable performance during continuous operations.
- Simple Operation & Maintenance: Equipped with user-friendly controls and easily accessible components, streamlining the operation process and minimizing maintenance efforts.
2. Different Models: Explore the diverse range of models in our lineup, each engineered to meet specific needs with precision and reliability.
2.1 Model Range Overview: Discover the versatility and variety in our model range, meticulously designed to cater to diverse operational demands.
To cater to businesses of various scales, our Floating Fish Feed Extruder comes in several models differentiated primarily by capacity, power consumption, and design configurations. Each model is showcased through detailed images for easier comparison. Our product lineup typically includes (but is not limited to): Choose from our comprehensive selection of models, each one crafted to accommodate unique business needs, offering a balance between efficiency and performance, with intuitive designs and energy-efficient operations.
-
Small-Scale Extruder (Model S-Series): Compact yet powerful solutions tailored for small-scale operations.
- Capacity: ~50-100 kg/hr: Efficiently processes a variety of feeds with agility and speed.
- Ideal for small farms or startups: Perfectly suited for entrepreneurs and smaller agricultural endeavors seeking quality results.
- Low power consumption: Embraces eco-friendly efficiency, reducing operational costs while maintaining productivity.
-
Medium-Scale Extruder (Model M-Series): Designed for growing businesses aiming for higher productivity.
- Capacity: ~200-400 kg/hr: Engineered to handle increased demand without compromising on quality.
- Perfect for mid-range businesses and expanding operations: A strategic choice for businesses scaling up their production capabilities.
- Balanced in terms of power use and output: Harmonizes energy use with output to deliver optimal performance.
-
Large-Scale Extruder (Model L-Series): Robust solutions for extensive production needs.
- Capacity: 500 kg/hr and above: Capable of supporting extensive feed production with ease.
- Suitable for industrial-scale feed production lines: Tailored for the demands of large-scale operations, ensuring consistency and reliability.
- Features robust motors and advanced control systems: Equipped with cutting-edge technology for superior control and enduring performance.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Recognizing the diverse needs of various regions and fish species, we proudly present a range of adaptable design and process options, ensuring your pellets meet all necessary specifications:
- Feeder Type: Choose from volumetric or gravimetric feeding options, each meticulously crafted to accommodate diverse raw materials or specific feed formulations.
- Screw Configurations: Our modular screw sections allow for unparalleled customization of flow characteristics, ensuring you achieve the perfect pellet density with precision.
- Dies and Cutters: Experience versatility with our interchangeable dies, designed to easily modify pellet diameter and shape. The adjustable cutter assembly lets you control pellet length with precision.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems, tailored to match energy availability and optimize production costs.
4.2 Automation Levels
For sophisticated operations, our fully automated control systems offer real-time monitoring of essential parameters like temperature, pressure, torque, and feed rate. Alternatively, semi-automated solutions provide manual oversight, ideal for smaller or cost-sensitive facilities.
5.1 Production Line Supporting Equipment
If you are considering a fully integrated production line for high-volume feed manufacturing, we offer a suite of complementary machines that seamlessly work together to maximize efficiency and output:
- Raw Material Grinder: Expertly pulverizes key ingredients such as corn, grains, and soybean meal, ensuring the particles reach the precise fineness required for optimal feed quality.
- Mixer and Blender: Meticulously combines raw materials with essential vitamins and minerals, resulting in a consistent and homogenous blend that is perfectly prepped for extrusion.
- Pre-Conditioner (Optional): Skillfully moisturizes and partially cooks ingredients before extrusion, significantly enhancing the quality and texture of the final pellets.
- Dryer or Oven: Effectively reduces moisture content in freshly extruded feed, significantly extending shelf life and preventing the growth of mold.
- Cooling Machine: Gently lowers pellet temperature post-drying, effectively preventing condensation during storage and ensuring freshness.
- Flavoring & Coating Equipment (Optional): Delicately sprays oils, palatants, or vitamins onto pellet surfaces, enhancing both taste and nutritional value for a superior feed product.
- Packaging Machine: Automates bagging and sealing processes, preserving product freshness while substantially lowering labor costs.
By assembling a cohesive production line, you not only save on operational time but also ensure product consistency. Each stage is meticulously tuned to operate in perfect harmony with subsequent processes, streamlining production and enhancing quality control.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
The primary function of this advanced extruder is to produce high-quality floating fish feed pellets. Through precise control of extrusion conditions-such as temperature, moisture, and pressure-optimal starch gelatinization is achieved, resulting in pellets that remain buoyant for extended periods. These floating pellets are vital for many fish species, enabling farm operators to monitor feeding behavior accurately and significantly reduce feed wastage.
2- Pet Feed Production
Beyond aquaculture, this versatile extruder excels in crafting premium pet feed for cats, dogs, birds, and small mammals. By adjusting the ingredient composition and fine-tuning extrusion parameters like time, temperature, and mechanical shear, the machine consistently produces high-quality pet feed pellets. These pellets deliver:
- Enhanced Digestibility: Achieved through comprehensive cooking of carbohydrates and proteins, ensuring optimal nutrient absorption.
- Balanced Nutrition: Incorporates an ideal blend of vitamins, minerals, and health supplements to support overall wellbeing.
- Appealing Texture: Customized to satisfy the pet species' preference for either a soft or crunchy texture.
Luoyang Smartech Machinery Equipment Co., Ltd. stands as a forefront leader in the manufacturing and export of cutting-edge machinery tailored for the biomass energy, feed production, agriculture, and recycling sectors. Our extensive experience, coupled with our unwavering commitment to innovation, positions us to provide comprehensive, integrated solutions that seamlessly address the diverse needs of our global clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, meticulously engineered to amplify production efficiency within biomass and feed industries. Our high-performance equipment suite further extends to Crusher Machines, Grinding Machines, and Wood Chipper Machines, serving industries that demand precision in material processing. To address drying, packaging, and storage needs, our state-of-the-art Dryer Machines, Packaging Machines, and Coolers guarantee consistent and dependable performance. Moreover, our portfolio incorporates advanced technology including Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, facilitating all-encompassing process optimization solutions.
At Luoyang Smartech Machinery Equipment Co., Ltd., we take immense pride in providing machinery that is not only built to last and energy-efficient but also customized to meet the unique specifications of each customer. Our products are crafted in strict adherence to international standards, including CE and ISO certifications, ensuring unparalleled quality and reliability.
- Extensive Experience: Unmatched Expertise With years of dedicated specialization, we have honed our skills in the art of designing and manufacturing top-tier extrusion equipment, specifically crafted for both aqua feed and pet food applications.
- Technical Expertise: Pioneering Success Our elite team, composed of adept mechanical engineers, insightful nutrition experts, and innovative food technologists, collaboratively work to perpetually enhance machine efficiency and elevate feed quality.
- Global Reach: Expanding Horizons Our stellar track record of successful exports across multiple continents showcases our ability to adapt solutions to suit regional feed formulations and stringent compliance requirements.
- After-Sales Support: Committed to Your Success We offer comprehensive assistance encompassing everything from installation and training to efficient troubleshooting and reliable spare parts availability, ensuring your operations run smoothly.
- Innovation-Driven: Leading the Future By regularly upgrading our designs with the latest technologies, we aim to revolutionize energy efficiency, minimize environmental impact, and exponentially enhance throughput.
Quality and safety standards are at the core of our feed equipment manufacturing. Our Floating Fish Feed Extruder and production lines are typically certified with the following (subject to regional requirements):
- CE (Conformité Européenne): A Mark of Assurance This prestigious certification proves our adherence to European health, safety, and environmental protection standards, ensuring peace of mind.
We emphasize delivering your machine in impeccable condition. Our meticulous packaging methodology generally comprises:
- Robust Wooden Cases: Fortified Protection These cases, engineered for resilience, ensure the machine remains immobile and secure during long-distance transportation.
- Moisture-Resistant Wrapping: Shielded Integrity Our comprehensive protective layers, including plastic wrap and foam, guard against dust and humidity to maintain machine integrity.
- Labeling and Documentation: Streamlined Process Each package is meticulously labeled with handling instructions and supplied with detailed shipping documents, facilitating hassle-free customs clearance.
Over the years, our clients' glowing reviews have been a testament to their satisfaction. Notable points of praise include:
- Ease of Operation: User-Centric Design Operators commend the intuitive control panels and appreciate the stable feed rate alongside superior pellet quality.
- Consistent Quality: Excellence in Every Pellet Our customers consistently report uniform pellet sizes, exceptional floating properties, and remarkable feed palatability.
- Reliable After-Sales Service: Dependable Support We pride ourselves on quick responses to technical inquiries, availability of spare parts, and providing remote guidance for troubleshooting.
- Improved Efficiency: Transformational Impact Clients experience significant reductions in labor costs and production downtime after upgrading to our extruder and integrated production line.
Below are a few summarized testimonials that highlight our impact:
- "I started with the small S-Series extruder for my small fish farm, and it has exceeded my expectations in terms of floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder cut our energy bills and boosted our production capacity. We now produce both floating fish feed and dog food efficiently." - Ms. Chavez, Pet Food Manufacturer
- "The installation process was smooth, and the machine's performance was consistent from day one. Their team provided excellent technical training." - Mr. Kurian, Aqua Feed Distributor
Your Path to Superior Feed Production: Empower Your Growth
By investing in our Floating Fish Feed Extruder, you secure a robust, efficient, and versatile solution that caters to the evolving demands of modern aquaculture and pet feed production. Whether you are seeking single-machine models for small-scale operations or comprehensive production lines for large industrial facilities, our extruder provides a scalable pathway for feed manufacturers to elevate quality, consistency, and output.
90c938c0