Floating Fish Feed Extruder
Welcome to our comprehensive presentation, where we unveil the impressive capabilities of our high-performance Floating Fish Feed Extruder-a true game-changer in feed production technology.
This exceptional piece of machinery is meticulously engineered to cater to the dynamic and varied needs of aqua feed manufacturers, fish farms, and pet food producers across the globe, ensuring unparalleled efficiency and quality.
Whether you're in pursuit of a singular machine tailored for smaller-scale operations or a complete production line that elevates large-scale manufacturing, our extruder is adeptly customizable to fit your precise specifications and aspirations.
Capable of crafting not only superior floating fish feed but also a broad spectrum of pet feeds, this machine distinguishes itself as a versatile, robust, and efficient solution, setting new standards in feed production versatility and performance.
Below, we delve into extensive details, providing insights into product features, diverse configurations, esteemed company certifications, meticulous packaging, and authentic customer testimonials, ensuring you have all the information you need.
This in-depth document is your ultimate guide to understanding why our Floating Fish Feed Extruder is the quintessential choice for your feed production endeavors, promising unmatched results and satisfaction.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Our Floating Fish Feed Extruder is a cutting-edge innovation crafted with precision to transform raw materials into premium floating feeds. This sophisticated machine utilizes the science of extrusion, heat, and pressure to meticulously process ingredients like fish meal, soybean meal, grains, vitamins, minerals, and other vital nutrients into consistent, high-quality pellets. The advanced extrusion technology ensures that these pellets are thoroughly cooked, highly digestible, and possess excellent buoyancy, allowing them to float gracefully on water for extended periods. These are essential features highly desired by fish farmers around the world.
1.2 Core Advantages
- Exceptional Floating Capability: Engineers perfectly buoyant fish feed pellets that stay adrift on the water surface for prolonged durations, enhancing feeding efficiency.
- Adaptable for Pet Feed: Expertly produces a wide variety of pet food tailored for cats, dogs, and other animals that require specialized nutritional formulations.
- Customizable Output Capacities: Offers a diverse range of models and configurations, enabling seamless alignment of production capacity with your business scale.
- Energy Efficient & Cost-Effective: Ingeniously designed to reduce energy consumption and elevate productivity, significantly lowering long-term operational expenses.
- Durability & Reliability: Constructed with premium-quality steel and other robust materials, ensuring an extended operational lifespan under continuous utilization.
- Simple Operation & Maintenance: Features intuitive controls and easily accessible components, which streamline operation and minimize downtime for maintenance.
2. Different Models
2.1 Model Range Overview
To cater to businesses of all sizes, our Floating Fish Feed Extruder is available in a selection of models, each uniquely designed to meet varying capacity needs, power requirements, and design preferences. These models are thoughtfully illustrated with detailed images to facilitate an effortless comparison process. Our versatile product range includes, but is not limited to:
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr
- Perfect for small farms or budding startups seeking efficiency at scale.
- Engineered for minimal power consumption, promoting sustainability.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr
- An excellent choice for mid-sized businesses aiming to expand their operations.
- Provides an impressive balance of power usage and production output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and beyond
- Tailored for industrial-scale feed production, ensuring comprehensive, high-volume output.
- Equipped with robust motors and cutting-edge control systems for advanced performance.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Recognizing the diverse needs of various regions and the specific requirements of different fish species, our production line offers unparalleled design and process adaptability to meet unique pellet specifications:
- Feeder Type: Choose from our volumetric or gravimetric feeding options, expertly crafted to accommodate a wide variety of raw materials or customized feed formulations with precision and ease.
- Screw Configurations: Our innovative modular screw sections allow for effortless adjustment of flow characteristics, ensuring precise control over pellet density, tailored to meet your production goals.
- Dies and Cutters: Easily switch between interchangeable dies to modify pellet diameter and shape. Our adjustable cutter assembly ensures you can effortlessly regulate pellet length to meet specific requirements.
- Heating Mechanisms: Choose from electric, steam, or hybrid heating systems, designed to align with your energy resources and cost preferences, optimizing production efficiency and cost-effectiveness.
4.2 Automation Levels
For operations seeking enhanced efficiency, our fully automated control systems provide real-time monitoring of vital parameters, such as temperature, pressure, torque, and feed rate. We also offer semi-automated solutions with necessary manual oversight, perfect for smaller operations or budget-conscious facilities aiming to maintain quality without compromising on cost.
5.1 Enhancements in Production Line Equipment
For those seeking an all-encompassing, high-capacity feed production system, we present a range of synergistic machines designed to seamlessly integrate:
- Raw Material Grinder: Expertly pulverizes components such as corn, grains, and soybean meal, ensuring the perfect fineness for processing.
- Mixer and Blender: Guarantees an even mix of raw ingredients, essential vitamins, and minerals prior to the extrusion phase.
- Pre-Conditioner (Optional): Prepares and partially cooks the ingredients, enriching the pellet quality before the extrusion process.
- Dryer or Oven: Efficiently reduces moisture in freshly extruded pellets, enhancing shelf life and mold resistance.
- Cooling Machine: Ensures post-drying pellet temperature is reduced, preventing storage condensation issues.
- Flavoring & Coating Equipment (Optional): Applies flavorful oils, palatants, or vitamins to pellets, boosting palatability and nutritional appeal.
- Packaging Machine: Streamlines the bagging and sealing process, preserving product freshness and cutting labor costs.
Creating an integrated production line not only maximizes efficiency but also guarantees product uniformity, with each phase precisely calibrated to enhance workflow continuity.
5.2 Further Production Line Support Equipment
1- Floating Fish Feed Production
The extruder's chief purpose is crafting floating fish feed pellets. By meticulously managing extrusion variables like temperature, moisture, and pressure, starch is optimized for lasting buoyancy. This buoyancy is vital for fish species, allowing farm operators to monitor feeding effectively and minimize waste.
2- Pet Feed Production
Our extruder also shines in producing top-tier pet feed for animals like cats, dogs, birds, and small mammals. By tweaking ingredient makeup and adjusting time, temperature, and shear during extrusion, the machine delivers premium pet feed pellets with benefits such as:
- Superior Digestibility: Complete cooking of carbohydrates and proteins for easy digestion.
- Optimal Nutrition: Capability to incorporate essential vitamins, minerals, and health enhancers.
- Attractive Texture: Adaptable to each pet's textural preference, whether soft or crunchy.
Luoyang Smartech Machinery Equipment Co., Ltd. stands as a beacon of excellence and innovation within the realm of advanced machinery manufacturing. As a distinguished leader and global exporter, we specialize in crafting cutting-edge solutions tailored for the biomass energy, feed production, agriculture, and recycling sectors. Our wealth of experience, combined with relentless innovation, enables us to deliver integrated, state-of-the-art solutions that seamlessly meet the varied demands of our international clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, which are engineered with precision to significantly boost production efficiency across the biomass and feed industries. Moreover, our array of high-performance machines encompasses Crusher Machines, Grinding Machines, and Wood Chipper Machines, adept at handling industries that demand meticulous material processing. For impeccable drying, packaging, and storage needs, our sophisticated Dryer Machines, Packaging Machines, and Coolers consistently deliver exceptional, dependable performance. In addition, our comprehensive portfolio is enriched with advanced technological solutions such as Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, enabling a fully integrated optimization of processes.
At Luoyang Smartech Machinery Equipment Co., Ltd., we are committed to providing equipment that excels in durability, energy efficiency, and customization to meet each client's unique needs. All our products are meticulously crafted to align with international standards, proudly bearing CE and ISO certifications, thus guaranteeing superior quality and unwavering reliability.
- Extensive Experience: For numerous years, Luoyang Smartech Machinery Equipment Co., Ltd. has been at the forefront of specialization, passionately designing and manufacturing top-of-the-line extrusion equipment tailored for both aqua feed and pet food applications.
- Technical Expertise: Boasting a team of highly skilled mechanical engineers, dedicated nutrition experts, and innovative food technologists, we tirelessly collaborate to ensure a continuous enhancement of machine efficiency and superior feed quality.
- Global Reach: Our state-of-the-art solutions have been triumphantly exported across multiple continents, meticulously adapted to conform to regional feed formulations and stringent compliance requirements.
- After-Sales Support: Our comprehensive after-sales support encompasses everything from installation and training to efficient troubleshooting and seamless spare parts availability, ensuring endless operational success.
- Innovation-Driven: Relentlessly committed to innovation, we continuously upgrade our designs to embrace cutting-edge technologies, aiming to significantly enhance energy efficiency, minimize environmental impact, and boost throughput for an unparalleled production experience.
Quality and safety standards are paramount in the manufacturing of feed equipment. Our Floating Fish Feed Extruder and production lines typically come with the following certifications (depending on your region's requirements):
- CE (Conformité Européenne): This prestigious certification reflects our unwavering commitment to adhering to the highest European standards for health, safety, and environmental protection.
We prioritize delivering your machine in perfect condition. Our packaging approach typically includes:
- Robust Wooden Cases: Expertly crafted to endure the rigors of long-distance transport, with securing brackets that ensure your machine remains firmly in place.
- Moisture-Resistant Wrapping: A protective layer crafted from multiple layers of plastic wrap and foam, effectively shielding your equipment from dust and humidity.
- Labeling and Documentation: Each package is meticulously labeled with detailed handling instructions and comes with thorough shipping documentation for seamless customs clearance.
Over the years, we have garnered a wealth of positive reviews from satisfied clients. Some common points of praise include:
- Ease of Operation: Operators consistently praise the intuitive control panels and appreciate the dependable feed rate and exceptional pellet quality.
- Consistent Quality: Our clients consistently report remarkable uniformity in pellet sizes, outstanding floating properties, and high palatability of the feed.
- Reliable After-Sales Service: We are renowned for our swift response to technical inquiries, the availability of essential spare parts, and providing expert remote guidance for troubleshooting.
- Improved Efficiency: Clients have observed a remarkable reduction in labor costs and production downtime after upgrading to our superior extruder and integrated production line.
Below are a few summarized testimonials:
- "I started with the small S-Series extruder for my small fish farm, and it has exceeded my expectations in terms of floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder cut our energy bills and boosted our production capacity. We now produce both floating fish feed and dog food efficiently." - Ms. Chavez, Pet Food Manufacturer
- "The installation process was smooth, and the machine's performance was consistent from day one. Their team provided excellent technical training." - Mr. Kurian, Aqua Feed Distributor
Your Path to Superior Feed Production
Investing in our Floating Fish Feed Extruder is a strategic move toward securing a robust, efficient, and versatile solution. Designed to meet and exceed the evolving demands of modern aquaculture and pet feed production, our extruders range from single-machine models ideal for small-scale operations to comprehensive production lines tailored for large industrial facilities. Our extruders promise a scalable pathway for any keen feed manufacturer aiming to elevate quality, consistency, and production output.
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