Floating Fish Feed Extruder
Welcome to the comprehensive exploration of our high-performance Floating Fish Feed Extruder, where cutting-edge innovation meets exceptional functionality.
This specialized equipment is crafted to fulfill the diverse and unique needs of aqua feed manufacturers, fish farms, and pet food producers on a global scale, delivering unparalleled performance.
Whether you require a singular machine for smaller operations or a complete production line for expansive manufacturing endeavors, our extruder is meticulously customizable to align with your precise specifications.
Boasting capabilities to produce not only floating fish feed but also a variety of pet feeds, this machine is a paragon of versatility, robustness, and efficiency, setting a new standard in feed production technology.
Below, you will discover extensive insights ranging from product features and diverse configurations to company certifications, packaging methods, and genuine customer testimonials.
This all-encompassing document will guide you to a deeper understanding of why our Floating Fish Feed Extruder stands as the definitive choice for your feed production endeavors.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Our Floating Fish Feed Extruder represents the pinnacle of engineering excellence, meticulously designed to transmute raw ingredients into premium, floating fish feeds. Utilizing cutting-edge extrusion technology, combined with precise heat and pressure, this machine effortlessly converts components like fish meal, soybean meal, grains, vitamins, minerals, and crucial nutrients into uniform, high-quality pellets. The extrusion process not only ensures thorough cooking but also enhances digestibility, allowing the pellets to float on water for extended periods-an indispensable feature cherished by fish farmers around the globe.
1.2 Core Advantages
- Exceptional Floating Capability: Crafts impeccably buoyant fish feed pellets that maintain their position on the water surface for significantly prolonged periods.
- Adaptable for Pet Feed: Expertly engineered to produce an extensive variety of pet food tailored for cats, dogs, and other animals with specific dietary requirements.
- Customizable Output Capacities: Offers a diverse array of models and configurations, enabling seamless alignment of production capacity with your business's needs.
- Energy Efficient & Cost-Effective: Ingeniously designed to optimize energy usage while maximizing output, ensuring reduced long-term operational expenses.
- Durability & Reliability: Constructed from premium-grade steel and other robust materials, guaranteeing an extended service life even under relentless operational demands.
- Simple Operation & Maintenance: Equipped with user-friendly controls and easily accessible components, this machine dramatically minimizes downtime and simplifies maintenance efforts.
2. Discover the Versatile Models
2.1 Model Range Overview - Tailored for Every Need
To cater to businesses of all scales, our exquisite Floating Fish Feed Extruder is available in an array of models, each distinguished by its unique capacity, power efficiency, and innovative design configurations. With comprehensive and detailed images, users will find it effortless to compare and select the ideal model for their specific requirements. Our diverse product lineup typically includes, but is not limited to:
-
Small-Scale Extruder (Model S-Series):
- Capacity: ~50-100 kg/hr - Compact yet Mighty
- Crafted for small farms and agile startups seeking efficiency.
- Engineered for low energy consumption to minimize costs.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: ~200-400 kg/hr - Expand with Confidence
- An excellent choice for mid-sized enterprises and growing operations.
- Strikes the perfect balance between power usage and production output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and above - Go Big, Go Efficient
- Designed for industrial-scale feed production lines, meeting the demands of large operations.
- Equipped with robust motors and advanced control systems, ensuring superior performance and reliability.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Recognizing the diverse needs across regions and fish species, our product offers unparalleled design and process flexibility to create the perfect pellet properties tailored to your specific requirements:
- Feeder Type: Choose between volumetric or gravimetric feeders to perfectly match the variety of raw materials or specific feed formulations you work with.
- Screw Configurations: Utilize our modular screw sections, expertly designed to alter flow characteristics and achieve the exact pellet density you need.
- Dies and Cutters: Our interchangeable dies allow seamless adjustments to pellet diameter and shape, while the adjustable cutter assembly offers precise control over pellet length.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems tailored to your energy resources and production cost considerations, ensuring efficient and cost-effective operations.
4.2 Automation Levels
For those seeking cutting-edge technology, our fully automated control systems provide real-time monitoring of critical parameters such as temperature, pressure, torque, and feed rate, ensuring maximum efficiency. For more modest requirements, our semi-automated solutions offer the perfect balance with manual oversight, ideal for smaller or budget-conscious facilities.
5.1 Production Line Supporting Equipment
If you're envisioning a fully integrated production line tailored for high-volume feed manufacturing, our range of complementary machines will meet your needs:
- Raw Material Grinder: Expertly pulverizes key ingredients such as corn, grains, and soybean meal to achieve the optimal fineness required for superior feed.
- Mixer and Blender: Ensures a perfectly homogeneous blend of raw materials, enriched with vitamins and minerals, ready for the extrusion process.
- Pre-Conditioner (Optional): Skillfully moisturizes and partially cooks ingredients ahead of extrusion, improving the quality and integrity of the pellets.
- Dryer or Oven: Efficiently reduces the moisture content of newly extruded feed pellets, thereby extending shelf life and preventing mold formation.
- Cooling Machine: Expertly lowers pellet temperature after drying, preventing condensation during storage and ensuring product stability.
- Flavoring & Coating Equipment (Optional): Applies oils, palatants, or vitamins evenly over the pellet surfaces to enhance taste and boost nutritional value.
- Packaging Machine: Seamlessly automates bagging and sealing, ensuring product freshness while significantly reducing labor expenses.
By assembling a cohesive production line, you significantly reduce operational time and ensure product consistency, as each stage is expertly tuned to operate harmoniously with the subsequent processes.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
The core function of this extruder is to manufacture floating fish feed pellets. Through meticulously controlled extrusion parameters-temperature, moisture, and pressure-starch gelatinization is optimized, ensuring pellets remain afloat for durations beneficial to aquaculture. Floating pellets are essential for various fish species, enabling farm operators to effectively monitor feeding behaviors and minimize feed waste.
2- Pet Feed Production
Beyond aquaculture, our extruder performs excellently in creating pet feed for cats, dogs, birds, and small mammals. With simple ingredient modifications and slight tweaks in extrusion settings (time, temperature, and mechanical shear), this versatile machine produces top-tier pet feed pellets. These pellets are specially enhanced to offer:
- Enhanced Digestibility: Achieved through the thorough cooking of carbohydrates and proteins, ensuring optimal nutrient absorption.
- Balanced Nutrition: Designed to incorporate a comprehensive range of vitamins, minerals, and health supplements for overall well-being.
- Appealing Texture: Crafted to meet the specific preferences of different pet species, whether they prefer a softer or crunchier texture.
Luoyang Smartech Machinery Equipment Co., Ltd. stands as a beacon of innovation and excellence in the machinery manufacturing sector. As a premier manufacturer and exporter, we devote ourselves to pioneering the design and production of state-of-the-art machinery tailored for biomass energy, feed production, agriculture, and recycling industries. With an extensive history of expertise and a steadfast commitment to cutting-edge innovation, we offer comprehensive, integrated solutions that seamlessly cater to the diverse needs of our esteemed global clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, engineered to significantly boost production efficiency across biomass and feed industries. In addition, we proudly present high-performance machinery such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, expertly designed for industries demanding precision in material processing. To address drying, packaging, and storage challenges, our suite of Dryer Machines, Packaging Machines, and Coolers offer unmatched reliability and performance. Further enhancing our offerings, we include avant-garde technology such as Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, all of which contribute to seamless, comprehensive process optimization.
At Luoyang Smartech Machinery Equipment Co., Ltd., we are committed to delivering machinery that embodies durability, energy efficiency, and precise customization to meet the unique needs of our clients. Each product is crafted in accordance with stringent international standards, including CE and ISO certifications, to ensure unparalleled quality and reliability.
- Rich and Extensive Experience: Boasting years of dedicated specialization, we excel in crafting innovative extrusion equipment tailored for both aqua feed and pet food production.
- In-Depth Technical Expertise: Our exceptional team, composed of mechanical engineers, nutrition experts, and food technologists, collaborates seamlessly to enhance machine efficiency and elevate feed quality consistently.
- Expansive Global Reach: Having successfully exported to numerous continents, we adeptly tailor our solutions to fit regional feed formulations and adhere to local compliance requirements.
- Comprehensive After-Sales Support: Offering all-encompassing support, our services range from installation and training to troubleshooting and ensuring spare parts availability.
- Innovation at the Core: Committed to continuous advancement, we regularly enhance our designs to integrate cutting-edge technologies, focusing on boosting energy efficiency, minimizing environmental impacts, and maximizing throughput.
Upholding the highest quality and safety standards is integral to our manufacturing process for feed equipment. Our Floating Fish Feed Extruder and production lines are typically certified with the following, depending on your region's requirements:
- CE (Conformité Européenne): Indicating adherence to stringent European health, safety, and environmental protection directives.
We are committed to delivering your machinery in impeccable condition. Our exemplary packaging includes:
- Sturdy Wooden Cases: Crafted to endure long-distance travel. Securing brackets ensure the equipment remains stable and secure.
- Moisture-Resistant Wrapping: Comprising layers of plastic wrap and foam, this shield provides optimal protection against dust and humidity.
- Comprehensive Labeling and Documentation: Each package is meticulously labeled with handling instructions and supported by detailed shipping documents, facilitating seamless customs clearance.
Over the years, our outstanding service has earned us a wealth of positive reviews from delighted clients. Highlights of their praise include:
- Effortless Ease of Operation: Operators commend the intuitive control panels and consistently stable feed rate, alongside superior pellet quality.
- Remarkably Consistent Quality: Customers note uniform pellet sizes, exceptional floating capabilities, and enhanced feed palatability.
- Dependable After-Sales Service: We offer rapid responses to technical inquiries, ensure the availability of spare parts, and provide remote troubleshooting guidance.
- Enhanced Operational Efficiency: Many clients have observed a significant reduction in labor costs and production downtime after adopting our extruder and integrated line.
Below are a few highlights from our satisfied customers' testimonials:
- "I started with the small S-Series extruder for my small fish farm, and it has exceeded my expectations in terms of floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder cut our energy bills and boosted our production capacity. We now produce both floating fish feed and dog food efficiently." - Ms. Chavez, Pet Food Manufacturer
- "The installation process was smooth, and the machine's performance was consistent from day one. Their team provided excellent technical training." - Mr. Kurian, Aqua Feed Distributor
Your Path to Exceptional Feed Production
By investing in our Floating Fish Feed Extruder, you are choosing a robust, efficient, and versatile solution that meets the evolving demands of modern aquaculture and pet feed production. Whether you require single-machine models for small-scale operations or comprehensive production lines for large industrial facilities, our extruder offers a scalable path for any feed manufacturer seeking to enhance quality, consistency, and output.
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