Floating Fish Feed Extruder
Welcome to our exquisite and in-depth presentation of the high-performance Floating Fish Feed Extruder, a pinnacle of engineering designed to elevate your production capabilities.
Crafted with precision, this specialized equipment is tailored to meet the diverse and evolving demands of aqua feed manufacturers, fish farms, and pet food producers on a global scale.
Whether your aim is to enhance a small-scale operation with a single machine or to establish a comprehensive production line for large-scale manufacturing, our extruder is customizable to meet your specific needs and expectations.
Boasting the capability to produce not only premium floating fish feed but also a wide variety of pet feeds, this machine is distinguished by its versatility, robustness, and efficiency, making it a standout solution in the industry.
Below, we delve into extensive details, from product features and configurations to company certifications, thoughtful packaging, and genuine customer feedback, providing a holistic view of our offering.
This exhaustive document is designed to guide you in understanding why our Floating Fish Feed Extruder is the quintessential choice for all your feed production needs, offering excellence at every turn.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Discover the cutting-edge engineering prowess of our Floating Fish Feed Extruder, a marvelously advanced equipment expertly designed to convert raw ingredients into top-tier floating feeds with precision and excellence. By expertly applying the principles of extrusion, heat, and pressure, this machine skillfully processes key ingredients such as fish meal, soybean meal, grains, vitamins, minerals, and additional nutrients into uniform, high-quality pellets. The innovative extrusion technique not only ensures the pellets are thoroughly cooked and highly digestible, but also endows them with the remarkable ability to float on water for extended durations-essential qualities cherished by fish farmers around the globe.
1.2 Core Advantages
- Exceptional Floating Capability: Expertly crafts fish feed pellets with ideal buoyancy, ensuring they remain effortlessly afloat on the water's surface for prolonged periods.
- Adaptable for Pet Feed: Ingeniously versatile, this machine can produce an extensive array of pet food tailored for cats, dogs, and other animals that require specialized dietary formulations.
- Customizable Output Capacities: A range of meticulously designed models and configurations are available, allowing you to perfectly align production capacity with the specific demands of your business.
- Energy Efficient & Cost-Effective: Engineered to optimize energy use while maximizing output, this machine significantly reduces long-term operational expenses, combining efficiency with economic sensibility.
- Durability & Reliability: Constructed from superior quality steel and other robust materials, it promises a long service life, even under continuous strenuous use, ensuring unwavering reliability.
- Simple Operation & Maintenance: User-friendly controls paired with easily accessible components streamline operation and maintenance, effectively minimizing downtime and maintenance requirements.
2. Diverse Models for Every Scale
2.1 Comprehensive Model Range Overview
Our Floating Fish Feed Extruder is ingeniously designed to meet the diverse needs of businesses of all sizes. With multiple models, each is meticulously crafted with unique capacities, power efficiencies, and sophisticated design configurations. To aid in your decision-making, we present detailed images for seamless comparison. Our extensive product lineup features models including but not limited to:
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr
- An excellent choice for small-scale farms and emerging startups.
- Engineered for low power consumption, maximizing efficiency.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr
- The ideal solution for mid-sized businesses and those on the growth path.
- Offers a balanced approach with optimal power usage and output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and beyond
- Engineered for industrial-scale feed production, delivering unmatched performance.
- Equipped with robust motors and state-of-the-art control systems for superior operation.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Understanding the diverse needs of various regions and fish species, our innovative extruder is engineered with exceptional design and process flexibility to cater to unique pellet properties, ensuring optimal results for every variant you encounter:
- Feeder Type: Choose between sophisticated volumetric or gravimetric feeding options, perfectly tailored to accommodate a wide range of raw materials and feed formulations, providing you with precise control over your feed production process.
- Screw Configurations: Featuring modular screw sections, our machine allows for versatile adjustments to flow characteristics, enabling you to achieve the precise pellet density required to meet your specific demands.
- Dies and Cutters: With interchangeable dies, you can effortlessly modify the diameter and shape of your pellets, while the adjustable cutter assembly offers flexibility in regulating pellet length to match your production needs.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems based on energy availability and cost-effectiveness, ensuring your production process is both efficient and economical.
4.2 Automation Levels
For cutting-edge operations, our fully automated control systems provide seamless, real-time monitoring of crucial parameters such as temperature, pressure, torque, and feed rate. For smaller or budget-conscious facilities, opt for our semi-automated solutions, which blend automation with manual oversight, granting you a perfect balance of control and efficiency.
5.1 Production Line Supporting Equipment
For those embarking on large-scale feed manufacturing, our comprehensive range of complementary machines offers an integrated solution for your production line:
- Raw Material Grinder: Expertly pulverizes ingredients like corn, grains, and soybean meal to achieve the precise fineness required for optimal feed quality.
- Mixer and Blender: Ensures a perfectly homogeneous blend of raw materials, vitamins, and minerals, setting the stage for superior extrusion results.
- Pre-Conditioner (Optional): Moisturizes and partially cooks ingredients before extrusion, elevating pellet quality through enhanced preparation.
- Dryer or Oven: Expertly reduces moisture content in extruded feed pellets, ensuring longer shelf life and mold prevention.
- Cooling Machine: Effectively lowers pellet temperature after drying, preventing condensation and maintaining ideal storage conditions.
- Flavoring & Coating Equipment (Optional): Applies oils, palatants, or vitamins to pellet surfaces, boosting palatability and nutritional value for discerning consumers.
- Packaging Machine: Streamlines the bagging and sealing process, preserving product freshness while optimizing labor efficiency.
By meticulously assembling a cohesive production line, you significantly reduce operational time and maintain product consistency, as each stage is expertly calibrated to integrate seamlessly with the next.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
The robust extruder is specifically designed to produce floating fish feed pellets. By precisely controlling extrusion conditions-temperature, moisture, and pressure-it optimizes starch gelatinization, ensuring pellets remain buoyant for extended periods. Floating pellets are crucial for many fish species, allowing operators to monitor feeding behavior closely and reduce feed wastage.
2- Pet Feed Production
In addition to aquaculture, the extruder excels in crafting pet feed for cats, dogs, birds, and small mammals. By adjusting ingredient composition and fine-tuning extrusion parameters like time, temperature, and mechanical shear, this versatile machine produces high-quality pet feed pellets. These pellets offer numerous benefits:
- Enhanced Digestibility: Ensures thorough cooking of carbohydrates and proteins for optimal nutrient absorption.
- Balanced Nutrition: Incorporates vitamins, minerals, and health supplements for comprehensive dietary support.
- Appealing Texture: Adjusts to the pet species' preference for softness or crunchiness, ensuring satisfaction.
Luoyang Smartech Machinery Equipment Co., Ltd. stands at the forefront of innovation as a distinguished manufacturer and exporter. Our expertise lies in crafting state-of-the-art machinery, serving pivotal sectors such as biomass energy, feed production, agriculture, and recycling. With a rich history of innovation, we excel in delivering integrated, high-performance solutions that cater to the dynamic and diverse needs of our esteemed international clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, expertly engineered to boost efficiency in biomass and feed industries. Our extensive lineup also features robust, high-efficiency equipment such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, perfectly suited for industries that demand precise material processing. For top-tier drying, packaging, and storage, our Dryer Machines, Packaging Machines, and Coolers consistently deliver reliability and excellence. Our innovative portfolio also includes Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, ensuring comprehensive and seamless process optimization.
At Luoyang Smartech Machinery Equipment Co., Ltd., we take immense pride in delivering equipment that is synonymous with durability and energy efficiency. Each product is meticulously tailored to meet the unique demands of our clients, manufactured in strict accordance with international standards, including CE and ISO certifications, ensuring unparalleled quality and trustworthiness.
- Vast and Rich Experience: With years of dedicated specialization, we expertly design and manufacture high-performance extrusion equipment tailored for both aqua feed and pet food applications.
- Unparalleled Technical Expertise: Our distinguished team of mechanical engineers, nutrition experts, and food technologists collaborates seamlessly to perpetually enhance machine efficiency and elevate feed quality.
- Global Reach and Influence: Having successfully exported our solutions across multiple continents, we adeptly customize our offerings to meet diverse regional feed formulations and stringent compliance standards.
- Comprehensive After-Sales Support: We provide all-encompassing assistance, from installation and detailed training to efficient troubleshooting and timely availability of spare parts.
- Innovation at the Core: Regularly upgrading our designs to embrace emerging technologies, we focus on boosting energy efficiency, minimizing environmental impact, and enhancing overall throughput.
Commitment to Quality and Safety: Manufacturing feed equipment with the utmost standards, our Floating Fish Feed Extruder and production lines typically feature these certifications (tailored to your region's needs):
- CE (Conformité Européenne) Certification: This certification signifies our adherence to European health, safety, and stringent environmental protection standards.
Ensuring Flawless Delivery: Our meticulous packaging includes:
- Durable Wooden Cases: Crafted to withstand the rigors of long-distance transport, these cases boast securing brackets to keep the machine firmly anchored.
- Moisture-Resistant Wrapping: Protective layers of plastic wrap and foam guard against dust and humidity, ensuring the machine's pristine condition.
- Clear Labeling and Documentation: Each package is clearly labeled with handling instructions and comes with comprehensive shipping documents for seamless customs clearance.
Acclaimed by Customers: Over the years, our clients have consistently praised us with enthusiastic reviews, highlighting:
- User-Friendly Operation: Operators commend our intuitive control panels and appreciate the steady feed rate coupled with superior pellet quality.
- Exceptional Consistent Quality: Customers delight in uniform pellet sizes, outstanding floating properties, and high feed palatability.
- Dependable After-Sales Service: We offer swift responses to technical inquiries, ensure spare parts availability, and provide remote guidance for efficient troubleshooting.
- Enhanced Operational Efficiency: Clients have experienced a noticeable reduction in labor costs and production downtime after upgrading to our extruder and integrated line.
A Glimpse at Client Testimonials:
- "I started with the small S-Series extruder for my fish farm, and it has surpassed my expectations in terms of floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder slashed our energy expenses and elevated our production capacity. We now proficiently produce both floating fish feed and dog food." - Ms. Chavez, Pet Food Manufacturer
- "The installation was seamless, and the machine's performance has been consistently excellent since day one. Their team provided outstanding technical training." - Mr. Kurian, Aqua Feed Distributor
Your Gateway to Superior Feed Production
Choosing our Floating Fish Feed Extruder signifies committing to a robust, efficient, and adaptable solution, crafted to meet the modern aquaculture and pet feed industry's evolving demands. From single-machine models tailored for small-scale operations to expansive production lines for large-scale facilities, our extruder offers a scalable path for any feed manufacturer aiming to enhance quality, consistency, and production output.
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