Floating Fish Feed Extruder
Welcome to an exclusive and in-depth look at our high-performance Floating Fish Feed Extruder, a pinnacle of engineering excellence.
Our specialized equipment is meticulously crafted to cater to the varying demands of aqua feed manufacturers, dynamic fish farms, and pet food producers around the globe.
Whether your ambition is to enhance a smaller-scale operation with a single machine or to revolutionize large-scale production with a complete line, our extruder offers customizable solutions tailored to your precise needs.
Capable of crafting not only high-quality floating fish feed but also a wide range of pet feeds, this machine exemplifies versatility, strength, and unmatched efficiency.
In the sections that follow, you will find a wealth of information detailing product features, various configurations, our esteemed company certifications, innovative packaging solutions, and heartfelt testimonials from satisfied customers.
This all-inclusive guide is designed to offer you a deeper understanding of why our Floating Fish Feed Extruder stands as the perfect choice to fulfill your feed production aspirations.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Introducing our advanced Floating Fish Feed Extruder, a remarkable innovation by Luoyang Smartech Machinery Equipment Co., Ltd., designed to expertly convert raw materials into premium quality floating feeds. This sophisticated machine utilizes extrusion, heat, and pressure to meticulously process a variety of ingredients like fish meal, soybean meal, grains, vitamins, and essential minerals. The result? Uniform, well-cooked, and highly digestible pellets that float effortlessly on water for extended periods, meeting the demanding standards of fish farmers worldwide.
1.2 Core Advantages
- Exceptional Floating Capability: Produces impeccably buoyant fish feed pellets that grace the water's surface for prolonged periods.
- Adaptable for Pet Feed: Engineered to create a diverse array of pet foods for cats, dogs, and other animals with precise dietary needs.
- Customizable Output Capacities: Offering multiple models and configurations, enabling seamless alignment of production capacity with your business scale.
- Energy Efficient & Cost-Effective: Expertly crafted to minimize energy usage while maximizing output, significantly reducing long-term operational expenses.
- Durability & Reliability: Constructed with premium-grade steel and robust materials that guarantee exceptional longevity and consistent performance.
- Simple Operation & Maintenance: Equipped with user-friendly controls and easily reachable components to streamline operations and reduce maintenance downtime.
2. Diverse Array of Models
2.1 Model Range Overview: A Comprehensive Guide
To cater to businesses of various scales, our Floating Fish Feed Extruder is available in a variety of models. Each is meticulously designed with unique capacity, power consumption, and design configurations, ensuring you find the perfect fit. Our detailed images offer easy comparison, aiding your decision-making process. Our product lineup includes:
-
Small-Scale Extruder (Model S-Series): A Compact and Efficient Choice
- Capacity: ~50-100 kg/hr: An exceptional choice for smaller requirements, providing efficient production rates ideal for compact operations.
- Perfectly suited for small farms or startups seeking to establish a footprint in the market with minimal investment and maximum efficiency.
- Low power consumption: Ensures economic operation, reducing overhead costs while maintaining productivity.
-
Medium-Scale Extruder (Model M-Series): Your Partner in Growth
- Capacity: ~200-400 kg/hr: Striking the perfect balance for mid-sized businesses, facilitating growth and expansion.
- Ideal for mid-range businesses and expanding operations, providing a strong foundation for business growth.
- Balanced in terms of power use and output: Delivers efficiency and consistency, ensuring your operations run smoothly with optimal energy use.
-
Large-Scale Extruder (Model L-Series): Powerhouse for Industrial-Scale Production
- Capacity: 500 kg/hr and above: Engineered for high-volume production, making it suitable for large-scale industrial operations.
- Designed for industrial-scale feed production lines, meeting the demands of extensive operations with ease.
- Features robust motors and advanced control systems: Equipped with state-of-the-art technology, offering precision, reliability, and efficiency on a large scale.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Understanding the diverse demands of various regions and fish species, we provide unparalleled design and process flexibility to cater to unique pellet characteristics:
- Feeder Type: Select from our versatile feeder options, offering both volumetric and gravimetric feeding solutions, perfectly suited to accommodate diverse raw materials and feed formulations.
- Screw Configurations: Benefit from our modular screw sections, expertly designed to modify flow characteristics, ensuring the precise control of pellet density for optimal results.
- Dies and Cutters: Experience flexibility with our interchangeable dies, enabling you to effortlessly adjust pellet diameter and shape. Our adjustable cutter assembly allows you to finely tune pellet length to your specifications.
- Heating Mechanisms: Choose from our range of heating systems-electric, steam, or hybrid-tailored to your energy resources and cost-efficiency needs, ensuring seamless production operations.
4.2 Automation Levels
Empower your facility with our sophisticated automation solutions; fully automated control systems offer real-time monitoring of critical parameters like temperature, pressure, torque, and feed rate. For facilities with budgetary constraints, our semi-automated options offer manual oversight while maintaining efficiency and effectiveness.
5.1 Production Line Supporting Equipment
For those venturing into the realm of expansive feed manufacturing, our integrated production line is your passport to efficiency. We proudly present an exceptional ensemble of auxiliary machinery designed to elevate your operations:
- Raw Material Grinder: Masterfully pulverizes a variety of ingredients, such as corn, grains, and soybean meal, achieving the perfect texture and fineness for optimal feed quality.
- Mixer and Blender: Expertly crafts a uniform blend of raw ingredients, vitamins, and minerals, setting the stage for the extrusion process to unfold seamlessly.
- Pre-Conditioner (Optional): Skillfully moisturizes and gently pre-cooks ingredients, transforming them into a superior quality pellet with enhanced durability and appeal.
- Dryer or Oven: Efficiently extracts moisture from freshly extruded feed pellets, safeguarding their longevity and fortifying them against mold.
- Cooling Machine: Reduces the temperature of pellets following drying, preventing unwanted condensation during storage.
- Flavoring & Coating Equipment (Optional): Elegantly applies oils, palatants, or vitamins to the pellet surface, significantly boosting flavor and nutritional impact.
- Packaging Machine: Streamlines the bagging and sealing process, securing product freshness, minimizing labor, and optimizing cost-efficiency.
Crafting a harmonious production line ensures remarkable operational efficiency and unwavering product consistency, as each phase seamlessly integrates with the next, creating a symphony of productivity.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
This advanced extruder is expertly engineered to craft floating fish feed pellets. By maintaining meticulous control over extrusion parameters - including temperature, moisture, and pressure - we achieve perfect starch gelatinization. This process ensures pellets remain buoyant for longer, a crucial trait that enables fish farmers to monitor feeding behaviors more accurately and reduce feed wastage significantly.
2- Pet Feed Production
The extruder's versatility extends beyond aquaculture, excelling in the production of premium pet feed for a variety of animals, including cats, dogs, birds, and small mammals. By fine-tuning ingredient compositions and extrusion parameters such as time, temperature, and mechanical shear, the machine consistently produces superior pet feed pellets characterized by:
- Enhanced Digestibility: Achieved through the thorough cooking of carbohydrates and proteins, ensuring ease of digestion.
- Balanced Nutrition: Incorporates essential vitamins, minerals, and health supplements, promoting overall pet health.
- Appealing Texture: Crafted to meet the specific texture preferences of different pet species, ranging from soft to crunchy.
Luoyang Smartech Machinery Equipment Co., Ltd is a prominent leader in the arena of manufacturing and exporting, with a specialized focus on the design and creation of cutting-edge machinery for sectors such as biomass energy, feed production, agriculture, and recycling industries. Backed by years of rich experience and a steadfast commitment to innovation, we deliver comprehensive solutions that cater to the varied requirements of our global clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, meticulously engineered to boost production efficiency in the biomass and feed sectors. Our array also encompasses high-performance machinery such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, crafted for industries demanding precise material handling. For optimal drying, packaging, and storage workflows, our Dryer Machines, Packaging Machines, and Coolers ensure consistent, unwavering performance. Moreover, our collection showcases state-of-the-art technology with Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, facilitating comprehensive process enhancement.
At Luoyang Smartech Machinery Equipment Co., Ltd., we stand by our commitment to furnish equipment that not only boasts durability and energy efficiency but is also custom-designed to meet the unique needs of each client. Our entire range is crafted in alignment with international standards, including CE and ISO certifications, assuring unparalleled quality and dependability.
- Extensive Industry Experience: With years devoted to perfecting the art of designing and manufacturing top-tier extrusion equipment, we specialize in both aqua feed and pet food applications.
- Unmatched Technical Expertise: Our elite team, comprising mechanical engineers, nutrition experts, and food technologists, works in harmony to perpetually enhance machine efficiency and elevate feed quality.
- Global Market Reach: Successfully exporting to various continents, we customize solutions to align with diverse regional feed formulations and stringent compliance requirements.
- Exceptional After-Sales Support: Offering all-encompassing assistance, from seamless installation and detailed training to prompt troubleshooting and ready availability of spare parts.
- Innovation as Our Core Driver: Our designs are consistently revitalized with cutting-edge technologies, focusing on optimizing energy efficiency, minimizing environmental impact, and enhancing production throughput.
Adhering to the highest quality and safety standards in our feed equipment manufacturing, our Floating Fish Feed Extruder and production lines are certified as follows (based on your region's requirements):
- CE (Conformité Européenne): Signifies adherence to European standards for health, safety, and environmental protection.
Ensuring your machine's pristine condition upon delivery, our packaging strategies include:
- Durable Wooden Cases: Engineered to endure long-distance transport, with secure brackets that firmly hold the machine in place.
- Moisture-Resistant Wrapping: A protective layering of plastic wrap and foam shields against dust and humidity.
- Clear Labeling and Documentation: Each package is meticulously labeled with handling instructions, accompanied by detailed shipping documents for seamless customs clearance.
Over the years, we have amassed glowing reviews from our satisfied clientele. Commendations often highlight:
- User-Friendly Operation: Operators praise the intuitive control panels and commend the stable feed rate and superior pellet quality.
- Consistently Superior Quality: Reports from customers indicate uniform pellet dimensions, exceptional floating characteristics, and high palatability.
- Dependable After-Sales Service: Quick and efficient responses to technical inquiries, ready access to spare parts, and remote troubleshooting guidance.
- Remarkable Efficiency Improvements: Clients have noted a significant reduction in labor expenses and production downtime after upgrading to our advanced extruder and integrated line.
Highlighted below are a few concise testimonials:
- "I began with the compact S-Series extruder for my small fish farm, and it has truly surpassed my expectations in floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Transitioning to this extruder slashed our energy costs and elevated our production capacity. We efficiently produce both floating fish feed and dog food now." - Ms. Chavez, Pet Food Manufacturer
- "The installation was seamless, and the machine's performance has been consistently reliable from day one. Their team delivered top-notch technical training." - Mr. Kurian, Aqua Feed Distributor
Your Gateway to Superior Feed Production
By investing in our Floating Fish Feed Extruder, you secure a robust, efficient, and versatile solution specifically designed to meet the dynamic needs of modern aquaculture and pet feed production. From single-machine models ideal for small-scale operations to comprehensive production lines suited for large industrial facilities, our extruder offers a scalable pathway for any feed manufacturer aiming to enhance quality, consistency, and productivity.
a971b337