Floating Fish Feed Extruder
Dive into the world of advanced aqua feed production with our state-of-the-art Floating Fish Feed Extruder. Discover unparalleled performance and innovation.
Engineered with precision, this extraordinary equipment is tailored to cater to the multifaceted demands of aqua feed manufacturers, thriving fish farms, and premium pet food producers across the globe.
Whether you're in pursuit of a standalone machine for boutique-scale operations or need an entire production line for extensive manufacturing, our extruder offers bespoke customization to flawlessly align with your specific requirements.
Beyond just producing floating fish feed, this extraordinary machine also crafts a variety of pet feed types, making it a versatile, durable, and highly efficient solution for modern feed production challenges.
Immerse yourself in a wealth of information below, detailing a comprehensive array of features, varied configurations, esteemed company certifications, meticulous packaging, and genuine customer testimonials.
This all-encompassing document empowers you with deep insights into why our Floating Fish Feed Extruder is the quintessential choice for your feed production aspirations.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Unleash excellence in aquaculture with our Floating Fish Feed Extruder! This innovative machine is a marvel of engineering, meticulously designed to transform raw materials into premium, floating feed pellets. Using state-of-the-art extrusion technology, it effortlessly blends ingredients like fish meal, soybean meal, grains, plus essential vitamins and minerals, into uniform, high-digestibility pellets. Its advanced processing ensures each pellet is thoroughly cooked and boasts an unparalleled ability to float on water for extended periods, meeting the stringent demands of fish farmers worldwide. Elevate your feed production with this transformative equipment!
1.2 Core Advantages
- Exceptional Floating Capability: Expertly engineered to craft buoyant fish feed pellets that elegantly grace the water surface for prolonged durations, catering to the intricate needs of aquaculture.
- Adaptable for Pet Feed: Versatile in its abilities, this machine also produces an extensive variety of pet food, tailored for cats, dogs, and other animals with specific dietary requirements, ensuring every pet gets the nutrition it deserves.
- Customizable Output Capacities: Choose from a multitude of models and configurations to perfectly align production capacity with the unique scale of your business operations, offering unparalleled flexibility and efficiency.
- Energy Efficient & Cost-Effective: Ingeniously designed to curtail energy consumption while amplifying productivity, this extruder significantly reduces long-term operational expenses, making it a preferred choice for smart businesses.
- Durability & Reliability: Crafted from top-tier steel and other resilient materials, this machine promises an extensive service life, withstanding the rigors of continuous operation to deliver unwavering performance.
- Simple Operation & Maintenance: Equipped with user-friendly controls and easily accessible components, this machine minimizes downtime and streamlines maintenance efforts, ensuring seamless and trouble-free operation.
2. Different Models
2.1 Model Range Overview
To cater to diverse business needs, our Floating Fish Feed Extruder is available in a variety of models. These models are uniquely distinguished by their capacity, energy efficiency, and design nuances. To facilitate easy comparison, each model is presented with comprehensive images. Our impressive range of products includes, but is not limited to:
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr
- Perfectly suited for small farms or entrepreneurial startups.
- Engineered for low power consumption.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr
- An ideal choice for mid-range companies and businesses on the growth trajectory.
- Offers an optimal balance between power usage and output efficiency.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and beyond
- Designed for extensive industrial-scale feed production lines.
- Equipped with powerful motors and sophisticated control systems.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Recognizing the diverse needs of different regions and fish species, we proudly present a flexible design and process approach to cater to unique pellet properties:
- Feeder Type: Choose between volumetric or gravimetric feeding systems, carefully designed to accommodate varying raw material types and feed formulations with precision.
- Screw Configurations: Our modular screw sections are engineered to modify flow characteristics, allowing you to achieve the precise pellet density your operation demands.
- Dies and Cutters: With our interchangeable dies, you can effortlessly adjust both the diameter and shape of your pellets. The adjustable cutter assembly provides flexibility to control the pellet length exactly as needed.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems, all designed to align with your energy resources and production cost efficiency.
4.2 Automation Levels
For sophisticated operations, our fully automated control systems offer real-time monitoring of critical parameters such as temperature, pressure, torque, and feed rate. Additionally, semi-automated solutions are available, providing manual oversight ideal for smaller operations or budget-sensitive facilities.
5.1 Production Line Supporting Equipment
If you're contemplating establishing a fully integrated production line for high-volume feed manufacturing, we proudly present an array of essential complementary machines to elevate your operations:
- Raw Material Grinder: Expertly pulverizes key ingredients such as corn, grains, and soybean meal to achieve the precise fineness needed for superior feed production.
- Mixer and Blender: Meticulously ensures a uniform blend of raw materials, vitamins, and minerals, setting the stage for flawless extrusion.
- Pre-Conditioner (Optional): Ingeniously moisturizes and partially cooks ingredients before extrusion, significantly enhancing pellet quality and consistency.
- Dryer or Oven: Expertly minimizes moisture content in freshly extruded feed pellets, ensuring prolonged shelf life and effective mold prevention.
- Cooling Machine: Effortlessly reduces pellet temperature post-drying, effectively preventing condensation during storage.
- Flavoring & Coating Equipment (Optional): Skillfully sprays oils, palatants, or vitamins onto pellet surfaces, enhancing palatability and boosting nutritional value.
- Packaging Machine: Seamlessly automates the bagging and sealing process, preserving product freshness and significantly cutting labor costs.
By orchestrating a cohesive production line, you can dramatically reduce operational time while ensuring product consistency. Each stage is meticulously fine-tuned to harmonize with subsequent processes, maximizing efficiency.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
This extruder's primary function is to craft premium floating fish feed pellets. By meticulously controlling extrusion parameters such as temperature, moisture, and pressure, starch gelatinization is optimized, creating pellets that remain buoyant over extended periods. Floating pellets are pivotal for many fish species, enabling farm operators to closely track feeding behavior and minimize feed wastage.
2- Pet Feed Production
Beyond aquaculture, our extruder excels in producing exceptional pet feed for cats, dogs, birds, and small mammals. By simply tweaking ingredient compositions and making precise adjustments to extrusion parameters like time, temperature, and mechanical shear, the same machine can deliver high-quality pet feed pellets. These pellets are renowned for:
- Enhanced Digestibility: Thorough cooking of carbohydrates and proteins ensures maximum digestibility and nutrient absorption.
- Balanced Nutrition: Easily incorporates an array of vitamins, minerals, and health supplements for a well-rounded diet.
- Appealing Texture: Crafted to suit the pet species' preference, offering ideal softness or crunchiness to delight their senses.
Luoyang Smartech Machinery Equipment Co., Ltd. stands as a beacon of innovation and expertise in the engineering world, offering specialized manufacturing and exporting capabilities for cutting-edge machinery across the biomass energy, feed production, agriculture, and recycling sectors. With an unwavering commitment to excellence driven by years of industry experience, we craft integrated, bespoke solutions designed precisely to fulfill the varied demands of our international clientele.
Our diverse portfolio includes a wide array of high-performance products such as Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, all engineered to significantly boost production efficiencies within the biomass and feed sectors. Our catalogue further extends to incorporate state-of-the-art equipment including Crusher Machines, Grinding Machines, and Wood Chipper Machines, fulfilling crucial roles in industries requiring meticulous material processing. To address demands in drying, packaging, and storage, our range of Dryer Machines, Packaging Machines, and Coolers ensures consistent, high-quality results. Further enhancing our offering, we present advanced machinery such as Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, all aimed at facilitating comprehensive process optimizations across varied applications.
At Luoyang Smartech Machinery Equipment Co., Ltd., we are committed to delivering machinery that embodies durability, energy efficiency, and customization to each client's unique specifications. Every product is built to adhere to stringent international standards, including CE and ISO certifications, assuring our clientele of unparalleled quality and dependability.
- Vast Experience: With years of expertise in crafting top-tier extrusion machinery, we specialize in solutions tailored for both aqua feed and pet food sectors.
- Unmatched Technical Expertise: Our dynamic team of mechanical engineers, nutritionists, and food technologists collaborates tirelessly to enhance machine performance and feed quality.
- Worldwide Reach: Our global footprint includes successful projects across continents, each tailored to regional feed formulations and regulatory standards.
- Comprehensive After-Sales Support: We offer robust support, from seamless installation and hands-on training to expert troubleshooting and ready availability of spare parts.
- Innovation at Our Core: By embracing cutting-edge technologies, we enhance energy efficiency, minimize environmental impact, and boost production throughput.
Excellence in quality and safety is central to our manufacturing process. Our Floating Fish Feed Extruder and production lines meet stringent certifications, adapted per regional requirements:
- CE (Conformité Européenne): Certifying adherence to European directives concerning health, safety, and environmental standards.
Ensuring pristine condition for your equipment, our packaging strategy embodies:
- Sturdy Wooden Cases: Designed for long-distance shipping, with securing brackets to ensure the machine remains intact.
- Moisture-Proof Wrapping: Utilizing layers of plastic wrap and foam to shield against dust and moisture.
- Clear Labeling and Documentation: Each package features handling instructions and comprehensive shipping documents to facilitate seamless customs processing.
With numerous accolades from our clientele, frequent commendations highlight:
- Simple Operation: Operators favor the intuitive control interface and the consistent feed rate and pellet quality.
- Uniform Quality: Clients appreciate the standardized pellet sizes, superior floating attributes, and excellent feed taste.
- Dependable After-Sales Support: Prompt technical assistance, spare parts availability, and remote troubleshooting are highly valued.
- Enhanced Efficiency: Substantial reductions in labor costs and downtime are reported by clients upgrading to our advanced extruder systems.
Highlighted testimonials from satisfied clients include:
- "Starting with the compact S-Series extruder transformed my fish farming with its extended float time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder slashed our energy costs and significantly increased production capacity. We now efficiently manufacture both floating fish feed and dog food." - Ms. Chavez, Pet Food Manufacturer
- "Installation was hassle-free, and the machine's performance has been consistently impressive. Their team delivered exceptional technical training." - Mr. Kurian, Aqua Feed Distributor
Your Gateway to Premium Feed Production
Choosing our Floating Fish Feed Extruder means investing in a powerful, efficient, and adaptable solution crafted to meet the dynamic needs of contemporary aquaculture and pet feed production. Whether you operate a small-scale setup or a vast industrial facility, our extruder provides a scalable avenue for feed manufacturers aiming to elevate quality, reliability, and production capacity.
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