Product Description
Wood Pellet Production Line: The premier choice for sustainable, high-efficiency biomass production, driving forward eco-friendly innovations.
Four Essential Sections: Hammer Mill -- Pelletizing -- Cooling -- Packing: Seamlessly integrated for optimal workflow and superior output quality.
A diverse array of raw materials is ideal for crafting biomass particles, encompassing these versatile categories:
Forestry Materials: Utilize sustainable resources like eucalyptus, pine, birch, poplar, Malacca, and wood bark branches to their full potential, maximizing environmental benefits.
Agricultural Wastes: Maximize value from corn straw, wheat straw, peanut husk, rice husk, bamboo, and more, transforming them into renewable fuel sources of tomorrow.
Waste Wood:Transform remnants from furniture factories, unused pallets, sheets, shavings, and sanding powder into valuable pellets, turning waste into wealth.
Each type of material demands unique machinery to ensure the most efficient processing and the highest quality output.
For wood logs, the entire procedure involves these key steps:
1) Hammer Mill/Crusher - Efficiently reduce wood chips to fine sawdust, priming them for pelletizing with precision.
2) Pellet Mill - Expertly compress dry sawdust into consistent, high-density pellets of 6 or 8 mm diameter, ensuring excellence in every piece.
3) Cooler - Cool the pellets to ambient temperature, ensuring stability, longevity, and quality for every batch.
4) Packing Machine - Precisely pack pellets into bags, meeting specific weight requirements with meticulous accuracy and care.
We're seasoned experts in crafting bespoke production lines tailored to fit your unique specifications and operational goals, ensuring seamless integration and exceptional performance.
Product Parameters
INTRODUCTION
1-Embark on a journey towards sustainable energy solutions with our state-of-the-art Biomass Granulator, a groundbreaking innovation in the realm of biomass energy pretreatment equipment. Experience the next generation of renewable energy technology, meticulously engineered for efficiency and performance.
2-Our cutting-edge technology takes advantage of agricultural and forestry by-products, such as sawdust, straw, rice husk, and bark, transforming them into high-density granular fuel. This is achieved through sophisticated pretreatment and processing techniques. 3-To cater to a variety of production demands, the Biomass Granulator comes in two unique and effective models: the Flat Model Biomass Granulator and the Ring Model Biomass Granulator, each crafted to deliver optimal solutions tailored to specific needs.
Model |
Capacity(kg/h) |
Power(kw) |
Dimension(mm) |
Weight(kg) |
PMW150B |
30-50kg/h |
4 |
800*350*670mm |
95/110kg |
PMW200B |
80-150kg/h |
7.5 |
1050*480*1000mm |
200/230kg |
PMW260B |
150-250kg/h |
15 |
1240*530*1070mm |
320/360kg |
PMW300B |
250-350kg/h |
22 |
1360*560*1160mm |
410/450kg |
PMW400B |
350-500kg/h |
30 |
1500*760*1210mm |
660/700kg |
Related Machine
Wood Crusher Machine
1- Begin the journey of transformation by feeding raw wood materials into our meticulously crafted crusher. This cutting-edge device effortlessly pulverizes the wood into fine powder. Our innovative cyclone discharge system ensures this process is flawlessly executed without the need for ducts, streamlining the operation to perfection.
Wood Dryer Machine
2- Next, the finely crushed wood powder is guided into our state-of-the-art wood dryer machine. Here, we expertly and precisely reduce the moisture content to the optimal range of 10-15%, a critical step that ensures the subsequent pellet mill machine achieves unmatched operational excellence.
Wood Pellet Mill
3- With moisture meticulously adjusted, the refined powder is skillfully pressed into consistently high-quality, robust pellets. These pellets are crafted with precision, ensuring uniformity and superior performance for diverse applications.
Cooler Machine
4- Post compression, the freshly formed pellets undergo a rapid cooling process. Their temperature is expertly lowered from an intense 80 degrees to the pleasant local ambient temperature, ensuring they are perfectly conditioned for storage.
Packaging Machine
5- In the concluding phase, the cooled pellets are carefully sealed into sturdy, resilient bags. This packaging not only ensures they are securely stored but also facilitates smooth loading onto trucks, primed for seamless distribution and sale.
Plant be Customized
Our entire plant is exquisitely customized to align perfectly with your unique requirements. We meticulously evaluate and incorporate factors such as raw material dimensions, precise moisture calibration, desired output capacity, and budget considerations. This bespoke design guarantees that your plant functions at optimal efficiency, specifically tailored to your business's objectives.
Products Application
Raw Material of Biomass Pellet Machine
Presenting the revolutionary High-Efficiency Biomass Wood Pellet Machine Line powered by an Electric Engine, meticulously engineered for materials with low adhesive qualities and formability, such as sawdust. This engineering marvel is perfectly suited for an extensive variety of materials including rice husks, sunflower seed husks, peanut shells, and various fruit shells. It efficiently manages wood waste, such as branches, trunks, and bark, as well as diverse crop straws. Furthermore, its capabilities extend to processing rubber, cement, ash, and various chemical materials. This versatile compression machine is indispensable across numerous industries, establishing its place in feed plants, wood processing facilities, fuel plants, fertilizer factories, and chemical plants. It stands as the quintessential equipment for pressing and shaping, requiring minimal investment while ensuring substantial returns.
1. To achieve optimal pelletization, it is essential that raw materials have a diameter of 3-5mm (For larger sizes, employing a crusher machine is recommended to achieve the desired size).
2. It is crucial to maintain the moisture content of raw materials between 15-25% (For materials outside this moisture range, utilizing a dryer machine becomes imperative to ensure quality).
Effortlessly tailor your pellet production process by adjusting the pellet diameter through interchangeable molds, customized to meet your specific requirements and preferences.
1) Expertly crafts biomass fuel pellets, animal feed pellets, and fertilizer pellets with diameters ranging from 2-12mm, delivering remarkable precision and quality.
2) Showcases unmatched versatility in processing diverse raw biomass materials, including sawdust waste, rice husk, agricultural stalks, straw, peanut shells, and paper. It is equally adept with animal feed materials, such as grain, soybean, and maize, and efficiently processes fertilizer materials, including animal manure and more.
3) The small pellet mill is designed to expertly produce high-density pellets, achieving densities between 1.1-1.4 tons/m³ for biomass. The pellet diameter is adjustable from 2-12mm, with an adjacent knife at the outlet allowing for seamless customization of pellet length to meet your specific needs.
4) During operation, the small pellet mill features an innovative rotating flat die engaging stable rollers. This ingenious design ensures materials are centrally accumulated on the die, optimizing the machine's capacity and significantly enhancing pelletizing efficiency and productivity.
Biomass pellets, a pioneering eco-friendly energy source derived from recycled waste, are spearheading a transformative revolution in fuel usage. Extensively utilized in residential heaters, power plants, and boiler installations, these pellets offer high heat generation coupled with minimal ash production. Their capability to reduce environmental impact while providing recyclability is revolutionizing energy consumption and paving the path for a sustainable future.
Company Profile
Luoyang Smartech Machinery Equipment Co., Ltd.Nestled in the vibrant center of Luoyang City, a historic and cultural treasure of China, Luoyang Smartech Machinery Equipment Co., Ltd. stands as a beacon of innovation and excellence. Our specialization spans a broad spectrum, including cutting-edge research, pioneering development, visionary design, precise manufacturing, unparalleled service, and the dynamic promotion of engineering and automation control technologies, along with an array of other top-tier products. We pride ourselves on delivering comprehensive, tailor-made solutions, whether you're seeking singular, high-caliber stand-alone equipment or fully integrated, automated production lines. Our mission is to empower you with the tools to maximize your investment and propel your business towards unparalleled success.
FAQ
Q:What is the use of biomass wood pellets?
A:As a new type of energy, biomass wood pellets are mainly used for combustion to provide heat energy. It has the characteristics of high calorific value, low ash content and environmental friendliness.
Q: Which raw materials can be made into biomass pellets?
A: This production line can process a lot of raw materials, forestry wastes such as logs, branches, trunks, planks, roots and other types of wood. Construction waste such as wooden pallets, templates, wooden frames, etc. Agricultural wastes such as straw and pasture.
Q:Our worker can not know how to operation the pellet machine, what should i do?
A:Our engineers will guide workers on site how to install machines and build workshops. Then our engineers will test run theproduction line on site and train your workers how to operate it.
Q:In which countries do you have projects?
A:Our products are exported to more than 109 countries such as America, Canada, Australia, Mexico, England, Uzbekistan, South Africa, Kenya,Tanzania, Algeria,Morocco, Sudan, Saudi Arabia, Australia, Malaysia, Indonesia, Philippines, etc.