Floating Fish Feed Extruder
Welcome to our exquisite and thorough presentation of the high-performance Floating Fish Feed Extruder, crafted with precision and expertise to elevate your feed production capabilities.
This exceptional and specialized piece of equipment is meticulously engineered to fulfill the diverse and exacting needs of aqua feed manufacturers, thriving fish farms, and innovative pet food producers across the globe.
Whether you're in search of a singular machine for boutique, smaller-scale operations or a holistic production line for extensive, large-scale manufacturing, our extruder is adeptly customizable to meet your specific and detailed requirements.
With its remarkable ability to produce not just floating fish feed but also an array of various pet feeds, this machine distinguishes itself as a versatile, robust, and incredibly efficient solution for your diverse production needs.
Below, you will discover an array of comprehensive details, including in-depth insights into product features, diverse configurations, company certifications, packaging standards, and authentic customer feedback, all tailored to inform and engage.
This extensive and insightful document will empower you with a deeper understanding of why our Floating Fish Feed Extruder is the quintessential choice for all your feed production aspirations and demands.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Introducing our top-tier Floating Fish Feed Extruder, a marvel in modern machinery, expertly designed to convert raw ingredients into premium floating feeds. This innovative device harnesses the power of extrusion, heat, and pressure to meticulously transform components like fish meal, soybean meal, grains, essential vitamins, minerals, and other nutrients into consistent, high-quality pellets. The sophisticated extrusion method guarantees that these pellets are thoroughly cooked, easily digestible, and maintain buoyancy in water for prolonged periods-a critical feature that has earned the trust and preference of fish farmers worldwide.
1.2 Core Advantages
- Exceptional Floating Capability: Engineers perfectly buoyant fish feed pellets, designed to stay afloat on the water surface for significantly extended durations, ensuring optimal feeding opportunities.
- Adaptable for Pet Feed: Versatile in functionality, this machine is adept at producing a wide array of pet food, catering to specific dietary needs of cats, dogs, and various other animals requiring tailored nutrition.
- Customizable Output Capacities: Offering an array of models and configurations, this extruder aligns production capacity seamlessly with the scale of your business operations.
- Energy Efficient & Cost-Effective: Engineered to optimize energy usage while enhancing productivity, this machine effectively reduces operational expenses over time, bolstering economic efficiency.
- Durability & Reliability: Constructed from premium-quality steel and robust materials, ensuring exceptional durability and reliability, supporting uninterrupted long-term operation.
- Simple Operation & Maintenance: Featuring user-friendly controls and easily accessible components, it significantly diminishes downtime and simplifies maintenance, enhancing overall efficiency.
2. Different Models
2.1 Model Range Overview
To cater to businesses of all sizes, our Floating Fish Feed Extruder series offers a spectrum of models, each distinctly crafted to meet specific needs in capacity, power efficiency, and design versatility. Every model is complemented by detailed imagery to facilitate effortless comparisons. Our dynamic product range includes, but is not limited to:
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr
- An excellent choice for small farms or entrepreneurial ventures.
- Exceptionally low power consumption ensures cost-efficiency.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr
- Ideally crafted for mid-sized enterprises and those planning expansion.
- Strikes a perfect balance between energy use and production output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and beyond
- Engineered for large-scale industrial feed production facilities.
- Equipped with powerful motors and sophisticated control systems for superior performance.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
At Luoyang Smartech Machinery Equipment Co., Ltd., we proudly recognize the diverse needs of different regions and fish species, each requiring distinct pellet properties. That's why our Reliable Fish Feed Extruder boasts remarkable design and process flexibility:
- Feeder Type: Choose between volumetric or gravimetric feeding options, allowing seamless adaptation to various raw materials or feed formulations.
- Screw Configurations: Our innovative modular screw sections enable precise manipulation of flow characteristics, ensuring the perfect pellet density every time.
- Dies and Cutters: With our interchangeable dies, you can effortlessly modify the pellet diameter and shape. Our adjustable cutter assembly provides control over pellet length for ultimate customization.
- Heating Mechanisms: Opt for electric, steam, or hybrid heating systems tailored to your energy availability and production cost preferences, ensuring efficient operation.
4.2 Automation Levels
For cutting-edge operations, we provide fully automated control systems for real-time monitoring of critical parameters like temperature, pressure, torque, and feed rate. Alternatively, our semi-automated solutions, complemented by manual oversight, are ideal for smaller or budget-conscious facilities, delivering efficiency without compromise.
5.1 Production Line Supporting Equipment
If you are considering a fully integrated production line for high-volume feed manufacturing, we offer a suite of complementary machines designed to maximize efficiency and quality:
- Raw Material Grinder: Expertly pulverizes key ingredients like corn, grains, and soybean meal to achieve the perfect fineness for optimal feed formulation.
- Mixer and Blender: Crafts a perfectly homogeneous blend of raw materials, essential vitamins, and minerals, preparing them for flawless extrusion.
- Pre-Conditioner (Optional): Enhances pellet quality by moisturizing and partially cooking ingredients before extrusion, offering superior feed.
- Dryer or Oven: Expertly reduces moisture content in freshly extruded feed pellets, ensuring excellent shelf life and mold prevention.
- Cooling Machine: Quickly lowers pellet temperature post-drying, preventing condensation during storage, thus ensuring quality preservation.
- Flavoring & Coating Equipment (Optional): Applies oils, palatants, or vitamins on pellets' surface, enhancing both taste and nutritional value for superior feed.
- Packaging Machine: Streamlines the bagging and sealing process, safeguarding product freshness while significantly cutting labor costs.
By assembling a cohesive production line, you achieve amplified operational efficiency and ensure steadfast product consistency, with each stage meticulously engineered to blend seamlessly with the next.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
The primary function of our extruder is to manufacture floating fish feed pellets. With precisely controlled extrusion conditions including temperature, moisture, and pressure, starch gelatinization is optimized, producing pellets that remain buoyant longer. This buoyancy is crucial for many fish species, as it allows operators to monitor feeding and minimizes feed waste.
2- Pet Feed Production
Beyond aquaculture, our extruder is also exceptional in crafting pet feed for a variety of animals, including cats, dogs, birds, and small mammals. By altering ingredient composition and making minor adjustments to extrusion parameters (such as time, temperature, and mechanical shear), the same machine can produce superior quality pet feed pellets. These pellets often exhibit:
- Enhanced Digestibility: Achieved through thorough cooking of carbohydrates and proteins for optimal nutrient absorption.
- Balanced Nutrition: Seamlessly incorporates essential vitamins, minerals, and health supplements for comprehensive nutrition.
- Appealing Texture: Customizable depending on pet species' preference, whether they favor softer textures or crunchiness.
Luoyang Smartech Machinery Equipment Co.,Ltd is a distinguished front-runner in manufacturing and exporting, specializing in the crafting and innovation of sophisticated machinery tailored for the biomass energy, feed production, agriculture, and recycling sectors. With a wealth of experience and a commitment to pioneering advancements, we offer comprehensive solutions to cater to the multifaceted requirements of our global clientele.
Our extensive product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, meticulously engineered to maximize production efficiency in the biomass and feed sectors. Additionally, we provide top-tier machinery such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, ideal for industries demanding precision in material processing. For drying, packaging, and storage needs, our Dryer Machines, Packaging Machines, and Coolers consistently provide reliable and outstanding performance. Our portfolio also boasts state-of-the-art technology including Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, facilitating all-encompassing process enhancement.
At Luoyang Smartech Machinery Equipment Co.,Ltd., we are committed to delivering machinery that is not only robust and energy-efficient but also customized to fulfill the unique specifications of each client. All our products adhere to international standards, proudly bear CE and ISO certifications, and guarantee exceptional quality and dependability.
- Vast Experience & Expertise: With years of dedicated specialization, we have mastered the art of designing and manufacturing top-tier extrusion equipment tailored for both aqua feed and pet food applications.
- Technical Excellence: Our dedicated team, comprised of adept mechanical engineers, insightful nutrition experts, and visionary food technologists, works in unison to perpetually enhance machine efficiency and elevate feed quality.
- Worldwide Reach: Having successfully exported to numerous continents, we adeptly adapt our cutting-edge solutions to align with diverse regional feed formulations and stringent compliance standards.
- Comprehensive After-Sales Support: We offer a full spectrum of support, including seamless installation, in-depth training, efficient troubleshooting, and prompt spare parts availability.
- Innovation at Our Core: Driven by innovation, we continually revamp our designs, harnessing emerging technologies to boost energy efficiency, minimize environmental impact, and maximize production throughput.
Adhering to impeccable quality and safety standards in feed equipment manufacturing, our Floating Fish Feed Extruder and production lines are typically backed by the following certifications, tailored to regional requirements:
- CE (Conformité Européenne) Certified: Symbolizing our commitment to meeting rigorous European health, safety, and environmental protection benchmarks.
Ensuring the immaculate delivery of your machine, our packaging strategy encompasses:
- Durable Wooden Cases: Expertly crafted to endure long-distance transport, with secure brackets to keep the machine firmly anchored.
- Moisture-Resistant Protection: Multiple layers of plastic wrap and foam ensure protection against dust and moisture.
- Clear Labeling and Detailed Documentation: Each package is meticulously labeled with handling instructions and comes with comprehensive shipping documents for smooth customs clearance.
Over the years, we have proudly amassed numerous accolades from gratified clients, with frequent commendations for:
- User-Friendly Operation: Operators praise the intuitive control panels and commend the consistent feed rate and superior pellet quality.
- Reliable Quality: Clients consistently report uniformly sized pellets, excellent floating properties, and exceptional feed palatability.
- Dependable After-Sales Service: We offer swift responses to technical inquiries, maintain an ample supply of spare parts, and provide remote troubleshooting guidance.
- Enhanced Efficiency: Many clients have observed substantial reductions in labor costs and production downtime after upgrading to our state-of-the-art extruder and integrated production lines.
Here is a selection of summarized testimonials from our esteemed clients:
- "I began with the compact S-Series extruder for my modest fish farm, and it has far exceeded my expectations in terms of both floating duration and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder significantly reduced our energy costs while boosting our production capacity. We now efficiently produce both floating fish feed and dog food." - Ms. Chavez, Pet Food Manufacturer
- "The installation was seamless, and the machine has delivered consistent performance from day one. Their team offered exceptional technical training." - Mr. Kurian, Aqua Feed Distributor
Your Pathway to Exceptional Feed Production
Investing in our Floating Fish Feed Extruder provides a robust, efficient, and versatile solution designed to meet the ever-evolving demands of modern aquaculture and pet feed production. Whether you're a small-scale operator or managing a large industrial facility, our extruder offers a scalable pathway to enhance feed quality, consistency, and output with unmatched reliability.
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