Floating Fish Feed Extruder
Welcome to an in-depth exploration of our exceptional high-performance Floating Fish Feed Extruder, designed to revolutionize your feed production process.
This advanced equipment is meticulously engineered to accommodate the wide-ranging needs of aqua feed manufacturers, fish farms, and pet food producers across the globe.
Whether you're in need of a standalone machine for smaller-scale operations or a comprehensive production line for large-scale manufacturing, our extruder offers customizable options to perfectly align with your specific requirements.
Capable of producing not only superior floating fish feed but also a variety of pet feeds, this machine is a standout solution known for its versatility, durability, and efficiency.
In the following sections, we will delve into extensive details, covering everything from product features and various configurations to company certifications, packaging, and genuine customer feedback.
This exhaustive document will empower you with the knowledge to understand why our Floating Fish Feed Extruder is the ultimate choice to satisfy your feed production demands.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Our Floating Fish Feed Extruder stands as a pinnacle of modern engineering, meticulously designed to convert raw ingredients into superior floating feeds. This advanced machine harnesses the power of extrusion, heat, and pressure to skillfully process ingredients-such as fish meal, soybean meal, grains, vitamins, minerals, and other essential nutrients-into consistent, high-quality pellets. The sophisticated extrusion technique guarantees that each pellet is perfectly cooked, highly digestible, and capable of floating on water for extended periods-essential qualities demanded by fish farmers worldwide.
1.2 Core Advantages
- Exceptional Floating Capability: Expertly crafts buoyant fish feed pellets that consistently remain on the water's surface for prolonged periods, enhancing feeding efficiency.
- Adaptable for Pet Feed: Expertly engineered to produce a diverse array of pet food tailored for cats, dogs, or any other animals requiring specially formulated feeds.
- Customizable Output Capacities: Available in multiple models and configurations, enabling seamless alignment of production capacity with the scale of your business.
- Energy Efficient & Cost-Effective: Ingeniously designed to minimize energy usage while maximizing output, effectively reducing long-term operational expenses.
- Durability & Reliability: Constructed from premium-grade steel and other resilient materials, guaranteeing a prolonged service life even under continuous usage.
- Simple Operation & Maintenance: User-friendly controls paired with easily accessible components significantly decrease downtime and simplify maintenance efforts.
2. Different Models
2.1 Model Range Overview
To effectively serve businesses across a spectrum of sizes, our Floating Fish Feed Extruder is available in a variety of models, each distinct in capacity, power consumption, and design configurations. For your convenience, we provide comprehensive images that allow for straightforward comparison. Our extensive product lineup includes, but is not confined to:
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr, meeting the needs of smaller scale operations.
- This model is perfectly suited for small farms or emerging startups seeking efficient solutions.
- Designed with low power consumption to maximize efficiency and sustainability.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr, ideal for scaling mid-sized businesses.
- Optimal for businesses looking to expand their operations with efficient feed production.
- Achieves a balanced performance in terms of power usage and feed output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and above, engineered for massive industrial-scale production.
- Tailored for large-scale feed production lines demanding robust performance.
- Equipped with powerful motors and sophisticated control systems for high efficiency.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
At Luoyang Smartech Machinery Equipment Co., Ltd., we recognize that the varying needs of diverse regions and fish species necessitate specific pellet characteristics. Thus, we provide unparalleled design and process adaptability to meet these demands:
- Feeder Type: Our versatile feeder options include both volumetric and gravimetric systems, meticulously curated to accommodate a wide array of raw materials and feed formulations, ensuring precision and efficiency in your feed process.
- Screw Configurations: We offer modular screw sections, expertly crafted to modify flow characteristics. This allows for the meticulous control of pellet density, tailoring your feed to the precise needs of your aquatic species.
- Dies and Cutters: With our interchangeable dies, you have the flexibility to dictate pellet diameter and shape. The adjustable cutter assembly provides the capability to finely tune pellet length, offering you ultimate control over your feed production.
- Heating Mechanisms: Choose from our array of heating systems-electric, steam, or hybrid-designed to cater to your specific energy availability and cost efficiency needs, ensuring seamless production at optimal cost.
4.2 Automation Levels
For cutting-edge operations, indulge in our fully automated control systems, providing real-time monitoring of critical parameters such as temperature, pressure, torque, and feed rate. Additionally, we offer semi-automated solutions, which are perfect for smaller enterprises or those mindful of budget constraints, providing the perfect balance of manual oversight and automation.
5.1 Production Line Supporting Equipment
If you are considering a fully integrated production line for high-volume feed manufacturing, we offer an impressive array of complementary machines designed to enhance efficiency and product quality:
- Raw Material Grinder: Expertly pulverizes ingredients, such as corn, grains, and soybean meal, to meet the required fineness standards, ensuring optimal preparation for subsequent processing.
- Mixer and Blender: Precisely ensures a homogeneous blend of raw materials, vitamins, and minerals, setting the stage for superior extrusion results.
- Pre-Conditioner (Optional): Expertly moisturizes and partially cooks ingredients prior to extrusion, thereby significantly enhancing pellet quality and performance.
- Dryer or Oven: Effectively reduces moisture content in newly extruded feed pellets, ensuring optimal shelf life and preventing mold formation.
- Cooling Machine: Efficiently lowers pellet temperature post-drying, preventing condensation and maintaining quality during storage.
- Flavoring & Coating Equipment (Optional): Skillfully sprays oils, palatants, or vitamins on the pellet surface to enhance flavor and nutritional value, making them irresistible and nutritious.
- Packaging Machine: Seamlessly automates the bagging and sealing process, ensuring product freshness while significantly reducing labor expenditures.
By assembling a cohesive and well-oiled production line, you save on operational time while ensuring unmatched product consistency, as each stage is meticulously calibrated to integrate seamlessly with the next.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
The main function of this extruder is to expertly craft floating fish feed pellets. With precisely controlled conditions-temperature, moisture, and pressure-starch gelatinization is perfected, producing pellets that consistently maintain buoyancy for extended durations. These floating pellets are essential for many fish species, allowing farm operators to keenly observe feeding behaviors while minimizing feed wastage.
2- Pet Feed Production
Beyond aquaculture, the extruder demonstrates exceptional versatility by producing premium pet feed for cats, dogs, birds, and small mammals. By simply adjusting the ingredient composition and fine-tuning extrusion parameters (including time, temperature, and mechanical shear), this single machine delivers top-tier pet feed pellets that offer:
- Enhanced Digestibility: Achieved through thorough cooking of carbohydrates and proteins for optimal digestion.
- Balanced Nutrition: Capability to seamlessly incorporate a variety of vitamins, minerals, and health-boosting supplements.
- Appealing Texture: Expertly tailored to match the preference for softness or crunchiness, depending on the specific pet species.
Luoyang Smartech Machinery Equipment Co., Ltd. stands proudly as a premier manufacturer and exporter, excelling in the craftsmanship of sophisticated machinery tailored for the biomass energy, feed production, agriculture, and recycling sectors. Leveraging years of expertise and a relentless commitment to innovation, we offer comprehensive solutions that cater to the multifaceted requirements of our esteemed global clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, each engineered to significantly boost production efficiency within the biomass and feed industries. Furthermore, we provide state-of-the-art equipment such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, expertly addressing the needs of industries seeking precise material processing. For unparalleled drying, packaging, and storage solutions, our Dryer Machines, Packaging Machines, and Coolers consistently deliver performance marked by reliability and excellence. Moreover, our cutting-edge portfolio encompasses revolutionary technology including Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, all designed to facilitate seamless process optimization.
At Luoyang Smartech Machinery Equipment Co., Ltd., we are devoted to delivering equipment renowned for its durability, energy efficiency, and customization to meet unique customer requirements. Our entire product lineup is meticulously crafted in adherence to international standards, such as CE and ISO certifications, thereby guaranteeing exceptional quality and reliability.
- Vast Experience: With years dedicated to perfecting the design and production of cutting-edge extrusion equipment, our expertise spans both aqua feed and pet food domains, ensuring top-tier solutions.
- Technical Prowess: Our cohesive team of mechanical engineers, nutritionists, and food technologists work in harmony to perpetually elevate machine efficiency and feed quality, keeping us ahead in innovation.
- Worldwide Influence: Our global footprint extends across multiple continents, with tailored solutions that adhere to regional feed formulations and compliance standards, showcasing our adaptability and reach.
- Unmatched After-Sales Support: We provide extensive support, encompassing everything from installation and training to precise troubleshooting and ensuring the availability of spare parts, putting your mind at ease.
- Driven by Innovation: Constant innovation is our mantra, as we regularly refine our designs to incorporate the latest technologies, enhancing energy efficiency, minimizing environmental impact, and boosting production.
At Luoyang Smartech Machinery Equipment Co., Ltd., quality and safety are at the heart of all we do. Our Floating Fish Feed Extruder is manufactured to the highest standards and commonly includes these certifications (subject to regional requirements):
- CE (Conformité Européenne): This certification marks our commitment to aligning with European health, safety, and environmental protocols, ensuring unmatched product reliability.
Delivering Excellence: Our Packaging Philosophy
- Sturdy Wooden Cases: Designed for endurance, our robust wooden cases are engineered to withstand the rigors of long-distance transport, with securing brackets ensuring the machine remains stationary.
- Moisture-Resistant Shield: Each package is wrapped in multiple layers of plastic and foam, providing an impermeable barrier against dust and humidity, preserving the machine's pristine condition.
- Detailed Labeling and Documentation: Every shipment is meticulously labeled with handling instructions and is accompanied by thorough documentation to facilitate smooth and efficient customs clearance processes.
Continuous Praise from Our Valued Clients
- User-Friendly Operation: Customers rave about the intuitive control panels, which simplify operation, and consistently praise the stable feed rate and superior pellet quality.
- Exemplary Consistency: Feedback highlights uniform pellet sizes, excellent floating properties, and high feed palatability, reflecting the consistency and quality our equipment delivers.
- Dependable After-Sales Service: Our team is renowned for its swift responses to technical inquiries, readily available spare parts, and expert guidance for any troubleshooting needs, ensuring your operations run smoothly.
- Boosted Operational Efficiency: Our customers frequently report significant reductions in labor costs and production downtime, thanks to our state-of-the-art extruder and integrated production line solutions.
Testimonials: Hear from Our Satisfied Partners
- "I started with the small S-Series extruder for my small fish farm, and it has exceeded my expectations in terms of floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder cut our energy bills and boosted our production capacity. We now produce both floating fish feed and dog food efficiently." - Ms. Chavez, Pet Food Manufacturer
- "The installation process was smooth, and the machine's performance was consistent from day one. Their team provided excellent technical training." - Mr. Kurian, Aqua Feed Distributor
Your Gateway to Premier Feed Production
Embarking on a journey with our Floating Fish Feed Extruder unlocks a robust, efficient, and adaptable solution, skillfully crafted to satisfy the dynamic needs of modern aquaculture and pet feed production. Whether you operate a small-scale facility or a sprawling industrial complex, our extruder provides a scalable pathway to elevate feed quality, maintain consistency, and amplify output, making it an indispensable asset for any feed manufacturer aiming for excellence.
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