Floating Fish Feed Extruder
Welcome to our detailed presentation highlighting the excellence of our high-performance Floating Fish Feed Extruder.
This specialized piece of equipment is masterfully crafted to cater to the diverse and dynamic needs of aqua feed manufacturers, thriving fish farms, and innovative pet food producers across the globe.
Whether you're in search of a singular machine tailored for intimate, small-scale operations or a comprehensive production line designed for grand-scale manufacturing, our extruder can be meticulously customized to precisely align with your unique specifications.
With its remarkable capacity to produce not only superior floating fish feed but an array of diverse pet feed varieties, this machine emerges as a versatile, robust, and exceptionally efficient solution.
Below, we present an extensive array of details, offering insights into the product's distinctive features, various configurations, esteemed company certifications, meticulous packaging processes, and authentic customer feedback.
This comprehensive document is meticulously curated to enhance your understanding of why our Floating Fish Feed Extruder stands out as the quintessential choice for all your feed production needs.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Our sophisticated Floating Fish Feed Extruder is a cutting-edge innovation meticulously designed to revolutionize the transformation of raw materials into superior floating feeds. This state-of-the-art machine harnesses the advanced principles of extrusion, utilizing heat and pressure to expertly process ingredients like fish meal, soybean meal, grains, vitamins, minerals, and other vital nutrients into consistent, high-quality pellets. The extrusion method guarantees that each pellet is thoroughly cooked and exceptionally digestible, floating effortlessly on water surfaces for extended durations - a crucial feature coveted by fish farmers worldwide.
1.2 Core Advantages
- Exceptional Floating Capability : Ingeniously creates perfectly buoyant fish feed pellets that gracefully remain afloat on the water surface for prolonged durations.
- Adaptable for Pet Feed : Ingeniously versatile, this machine also produces a wide array of pet food, catering to the needs of cats, dogs, and other animals requiring specialized feeding solutions.
- Customizable Output Capacities : With a variety of models and configurations, this machine can be tailored to align your production capacity with the size and scale of your business.
- Energy Efficient & Cost-Effective : Engineered to optimize energy usage while boosting productivity, it significantly reduces long-term operational costs, offering a cost-effective solution.
- Durability & Reliability : Constructed from premium steel and robust materials, this machine is built to withstand continuous operation, ensuring an impressively long service life.
- Simple Operation & Maintenance : Designed for ease-of-use, featuring intuitive controls and accessible components that minimize downtime and simplify maintenance efforts.
2. Explore Our Diverse Models
2.1 Comprehensive Model Range Overview
To serve businesses of all sizes, our User-Friendly Floating Fish Feed Machine is available in a variety of models, each uniquely tailored through capacity, power consumption, and design configurations. Delve into our extensive gallery of detailed images for seamless model comparison. Our innovative product lineup generally includes:
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr
- An excellent choice for small farms or burgeoning startups.
- Features remarkably low power consumption.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr
- Tailored for mid-level enterprises and growing operations.
- Offers an optimal balance of power usage and output efficiency.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and beyond
- Engineered for industrial-scale feed production lines.
- Equipped with robust motors and sophisticated control systems.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Understanding the diverse needs across regions and fish species, we proudly offer unparalleled design and process flexibility to create unique pellet properties:
- Feeder Type: Choose between volumetric and gravimetric feeding solutions, meticulously designed to accommodate various raw materials or feed formulations, ensuring the perfect blend every time.
- Screw Configurations: Our modular screw sections are crafted to precisely adjust flow characteristics, enabling the creation of pellets with exact densities to meet your aquaculture needs.
- Dies and Cutters: Adaptability at its finest with interchangeable dies for diverse pellet diameters and shapes. Enjoy ultimate control with an adjustable cutter assembly to tailor pellet length to perfection.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems, thoughtfully designed to align with your energy resources and manage production costs efficiently.
4.2 Automation Levels
Experience cutting-edge technology with our fully automated control systems, providing real-time monitoring of critical parameters such as temperature, pressure, torque, and feed rate. For those in smaller or budget-sensitive facilities, we also offer semi-automated solutions with manual oversight to ensure seamless operation.
5.1 Comprehensive Production Line Supporting Equipment
Elevate your high-volume feed manufacturing to new heights with our comprehensive suite of integrated machinery, designed to form a seamless production line:
- Advanced Raw Material Grinder: Expertly pulverizes essential ingredients like corn, grains, and soybean meal to the precise fineness required for optimal feed quality.
- High-Efficiency Mixer and Blender: Achieves a perfectly uniform blend of raw materials, vitamins, and minerals, setting the stage for superior extrusion.
- Innovative Pre-Conditioner (Optional): Strategically moisturizes and partially cooks ingredients, significantly boosting pellet quality prior to extrusion.
- State-of-the-Art Dryer or Oven: Expertly reduces moisture content in freshly extruded feed pellets to enhance shelf life and prevent mold formation.
- Efficient Cooling Machine: Rapidly lowers pellet temperature post-drying to avert condensation during storage.
- Optional Flavoring & Coating Equipment: Accurately applies oils, palatants, or vitamins to the pellet surfaces, elevating both flavor and nutritional value.
- Precision Packaging Machine: Streamlines the bagging and sealing processes to safeguard product freshness while minimizing labor expenses.
Crafting a well-orchestrated production line not only slashes operational time but also guarantees consistency, with each stage meticulously calibrated to integrate seamlessly with succeeding steps.
5.2 Advanced Production Line Supporting Equipment
1- Premier Floating Fish Feed Production
This cutting-edge extruder specializes in producing floating fish feed pellets, utilizing finely-tuned extrusion conditions-temperature, moisture, and pressure-to perfect starch gelatinization. The result is pellets that maintain buoyancy for prolonged durations, essential for observing feeding behaviors and minimizing feed loss across diverse fish species.
2- Versatile Pet Feed Production
Beyond aquaculture, the extruder is adept at crafting pet feed for a variety of animals, including cats, dogs, birds, and small mammals. Through simple ingredient adjustments and subtle shifts in extrusion parameters (time, temperature, and mechanical shear), this machine delivers premium pet feed pellets, characterized by:
- Improved Digestibility: Comprehensive cooking processes that optimize carbohydrates and proteins.
- Superior Nutrition Balance: Seamless integration of essential vitamins, minerals, and health supplements.
- Desirable Texture: Meticulously tailored to match the preference for softness or crunchiness across different pet species.
Luoyang Smartech Machinery Equipment Co., Ltd. stands at the forefront of manufacturing excellence, specializing as a premier designer and exporter of cutting-edge machinery. Our core focus spans the biomass energy, feed production, agriculture, and recycling sectors. With a wealth of industry experience and a relentless commitment to innovation, we offer integrated, state-of-the-art solutions tailored to meet the unique demands of our global clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, meticulously engineered to boost production efficiency within the biomass and feed industries. Our collection further encompasses top-tier machinery such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, dedicated to industries needing precise and efficient material processing. For operations in drying, packaging, and storage, our Dryer Machines, Packaging Machines, and Coolers consistently deliver peak performance. Furthermore, our portfolio is enriched with advanced technology such as Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, driving comprehensive process optimization for our clients.
At Luoyang Smartech Machinery Equipment Co., Ltd., we take immense pride in supplying machinery that embodies durability, energy efficiency, and customization to fit the unique needs of each customer. Our entire product line adheres to stringent international standards, including CE and ISO certifications, guaranteeing our commitment to superior quality and reliability.
- Vast Experience: With years dedicated to the art of designing and manufacturing advanced extrusion equipment, we cater to both aqua feed and pet food sectors.
- Technical Mastery: Our expert team, comprising mechanical engineers, nutritionists, and food technologists, work in synergy to enhance machine efficiency continually and elevate feed quality.
- Worldwide Reach: Successfully reaching multiple continents, we tailor our solutions to meet diverse regional feed formulations and adhere to varying compliance standards.
- Comprehensive After-Sales Support: We offer an all-encompassing support system, from seamless installation and user training to effective troubleshooting and ensuring spare parts are always available.
- Innovation at the Core: Our designs undergo regular enhancements to incorporate cutting-edge technologies, boosting energy efficiency, minimizing environmental impact, and optimizing throughput.
Quality and Safety at the Forefront: We prioritize stringent quality and safety standards in crafting feed equipment. Our Floating Fish Feed Extruder and production lines often meet the following certifications, which may vary based on regional requirements:
- CE (Conformité Européenne): This certification signifies adherence to European health, safety, and environmental protection norms.
Dedicated to Delivering Excellence: Every machine is guaranteed to arrive in pristine condition with our thoughtful packaging approach:
- Durable Wooden Cases: Engineered to endure long-distance journeys. Securing brackets ensure the machine remains firmly in place during transit.
- Moisture-Proof Wrapping: Multiple layers of protective plastic wrap and foam shield the contents from dust and humidity.
- Clear Labeling and Documentation: Each package is marked with handling instructions and comes with detailed shipping documents for seamless customs processing.
A Legacy of Customer Satisfaction: Over time, we have amassed numerous glowing reviews from our delighted clientele. Frequent commendations highlight:
- Operational Simplicity: Operators praise the intuitive control panels and appreciate the consistent feed rate and superior pellet quality.
- Unwavering Quality: Customers consistently report uniform pellet sizing, exceptional floating properties, and high palatability of feed.
- Reliable Service Post-Sale: We ensure a swift response to technical inquiries, readily available spare parts, and remote guidance for efficient troubleshooting.
- Enhanced Efficiency Gains: Clients often note significant reductions in labor costs and downtime upon transitioning to our extruder and integrated production line.
Here are a few concise testimonials:
- "Starting with the compact S-Series extruder for my small fish farm has surpassed my expectations, especially in terms of floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Adopting this extruder reduced our energy expenses while increasing our production capacity. We now efficiently produce both fish feed and dog food." - Ms. Chavez, Pet Food Manufacturer
- "The installation was seamless, and the machine's performance has been consistently reliable from day one. Their team provided outstanding technical training." - Mr. Kurian, Aqua Feed Distributor
Your Gateway to Premier Feed Production
Choosing our Floating Fish Feed Extruder is choosing a robust, efficient, and adaptable solution crafted to meet the ever-evolving demands of modern aquaculture and pet feed production. From standalone models ideal for small-scale ventures to extensive production lines for large-scale industrial operations, our extruder offers a scalable pathway for any feed manufacturer striving to enhance quality, consistency, and output.
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