Floating Fish Feed Extruder
Welcome to our comprehensive presentation, where we unveil the outstanding performance of our Floating Fish Feed Extruder.
This advanced equipment is meticulously engineered to address the myriad demands of aqua feed manufacturers, fish farms, and pet food producers across the globe.
Whether you're in the market for a singular machine tailored for smaller-scale operations or a complete production line suited for large-scale manufacturing, our extruder is fully customizable to meet your precise specifications.
Not only does this machine excel in producing floating fish feed, but it also effortlessly caters to the crafting of various pet feed types, making it a versatile, durable, and efficient solution.
Below, you will find an in-depth exposition covering everything from the standout features and possible configurations to our esteemed company certifications, meticulous packaging standards, and genuine customer testimonials.
This detailed document is designed to provide you with a comprehensive understanding of why our Floating Fish Feed Extruder stands as the quintessential choice for all your feed production aspirations.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Elevate your fish farming with our Floating Fish Feed Extruder, a pinnacle of innovation, meticulously designed to convert raw ingredients into premium floating feeds. This cutting-edge machine skillfully employs extrusion, heat, and pressure, perfectly processing ingredients like fish meal, soybean meal, grains, vitamins, minerals, and other essential nutrients into consistent, high-quality pellets. The sophisticated extrusion process ensures the pellets are thoroughly cooked, easily digestible, and capable of floating on water for prolonged periods-an indispensable feature desired by discerning fish farmers across the globe.
1.2 Core Advantages
- Exceptional Floating Capability: Expertly engineered to produce fish feed pellets with superior buoyancy, ensuring they stay afloat on the water surface for extended times.
- Adaptable for Pet Feed: Ingeniously capable of crafting a diverse spectrum of pet foods, catering to the nutritional needs of cats, dogs, and other animals with specialized dietary requirements.
- Customizable Output Capacities: A variety of models and configurations are available to perfectly align your production capacity with your business's scale and growth.
- Energy Efficient & Cost-Effective: Engineered to optimize energy usage while maximizing output, significantly reducing long-term operational expenses.
- Durability & Reliability: Constructed from premium-grade steel and other robust materials, guaranteeing a lengthy service life even under rigorous, continuous use.
- Simple Operation & Maintenance: Featuring user-friendly controls and easily reachable components, this machine significantly cuts down on downtime and simplifies maintenance tasks.
2. Explore Our Diverse Models
2.1 Comprehensive Model Range Overview
To accommodate enterprises of all sizes, our Floating Fish Feed Extruder is available in a variety of models, each uniquely crafted to fulfill specific capacity, power efficiency, and design needs. With detailed imagery, making informed comparisons becomes effortless. Our diverse product range typically includes, yet is not limited to:
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr
- An ideal choice for modest farms or budding startups.
- Engineered for minimal power usage.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr
- A perfect fit for mid-sized enterprises and those in growth phases.
- Expertly balanced in energy efficiency and production output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and upwards
- Tailored for industrial-level feed production lines.
- Equipped with powerful motors and cutting-edge control systems.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Understanding the diverse regional needs and the specific requirements of various fish species, we provide unmatched design and process flexibility to ensure your feed achieves the desired pellet properties with precision:
- Feeder Type: Choose between volumetric or gravimetric feeding systems, expertly tailored to accommodate a wide variety of raw materials or intricate feed formulations.
- Screw Configurations: Utilize modular screw sections that allow for dynamic modification of flow characteristics, ensuring each pellet achieves the perfect density specification.
- Dies and Cutters: Employ interchangeable dies to effortlessly adjust pellet diameter and shape. The adjustable cutter assembly offers precision control over pellet length, meeting every unique requirement.
- Heating Mechanisms: Select from electric, steam, or innovative hybrid heating systems, chosen based on your specific energy resources and production cost objectives, ensuring optimal efficiency.
4.2 Automation Levels
Experience cutting-edge operations with our fully automated control systems, designed for precise real-time monitoring of essential parameters like temperature, pressure, torque, and feed rate. For smaller-scale or budget-focused facilities, our semi-automated solutions provide the perfect balance of automation and manual control.
5.1 Production Line Supporting Equipment
When contemplating a fully integrated production line for large-scale feed creation, consider our top-tier suite of complementary machinery that enhances every step of the process:
- Raw Material Grinder: Efficiently pulverizes ingredients such as corn, grains, and soybean meal, ensuring the perfect fineness for feed production.
- Mixer and Blender: Guarantees a uniform and thorough mix of raw materials, vitamins, and minerals, priming them perfectly for the extrusion phase.
- Pre-Conditioner (Optional): Skillfully moisturizes and partially cooks ingredients before extrusion, significantly boosting the quality of the pellets produced.
- Dryer or Oven: Effectively reduces the moisture content in freshly extruded feed pellets, ensuring longevity and mold prevention.
- Cooling Machine: Efficiently cools pellets post-drying, preventing unwanted condensation during storage.
- Flavoring & Coating Equipment (Optional): Expertly applies oils, palatants, or vitamins to the pellet surfaces, enhancing both taste and nutritional value.
- Packaging Machine: Streamlines the bagging and sealing process, preserving product freshness and significantly cutting down labor expenses.
By constructing a cohesive production line, you optimize operational efficiency and ensure product uniformity, as each stage is expertly calibrated to transition seamlessly into the next.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
This extruder's primary role is crafting high-quality floating fish feed pellets. With meticulous control over extrusion factors such as temperature, moisture, and pressure, it achieves ideal starch gelatinization, creating pellets that float for prolonged durations. Floating pellets are essential for many fish species as they enable farm operators to monitor feeding behavior closely and minimize feed waste.
2- Pet Feed Production
Besides aquaculture, the extruder excels at producing premium pet feed for cats, dogs, birds, and small mammals. By simply adjusting the ingredient mix and fine-tuning extrusion settings (including time, temperature, and shear), the same machine delivers exceptional pet feed pellets, which offer:
- Enhanced Digestibility: Comprehensive cooking of both carbohydrates and proteins for optimal digestibility.
- Balanced Nutrition: Incorporation of vital vitamins, minerals, and health supplements, ensuring balanced nutrition.
- Appealing Texture: Customizable to suit pet species preferences for either a soft or crunchy texture.
Luoyang Smartech Machinery Equipment Co.,Ltd stands at the forefront of innovation as a premier manufacturer and exporter, devoted to crafting state-of-the-art machinery designed explicitly for the biomass energy, feed production, agriculture, and recycling sectors. With a wealth of experience and a relentless commitment to pioneering advancements, we offer fully integrated solutions tailored to satisfy the varied demands of our esteemed global clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, which are expertly engineered to boost production efficiency across the biomass and feed production industries. In addition, we supply high-performance machinery such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, perfectly suited for industries demanding precise material processing capabilities. To complement these, our Dryer Machines, Packaging Machines, and Coolers ensure consistent and reliable performance for drying, packaging, and storage solutions. Moreover, our cutting-edge portfolio showcases technology-driven equipment like Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, which comprehensively elevate process optimization across various industries.
At Luoyang Smartech Machinery Equipment Co.,Ltd., we proudly offer equipment that is not only robust and energy-efficient but is also meticulously customized to fulfill the unique requirements of every client. Each product is crafted in strict accordance with international standards, including CE and ISO certifications, guaranteeing unparalleled quality and dependability.
- Vast Experience: For years, we have honed our expertise in crafting top-tier extrusion equipment tailored for both aqua feed and pet food sectors, ensuring superior performance and reliability.
- Unrivaled Technical Expertise: Our team of seasoned mechanical engineers, nutritionists, and food technologists works tirelessly together, innovating and refining to consistently boost machine efficiency and elevate feed quality to new heights.
- Worldwide Reach: Proudly serving diverse markets, our solutions have been customized for successful export across multiple continents, meeting various regional feed formulations and stringent compliance benchmarks.
- Exceptional After-Sales Support: We offer a holistic support system that encompasses everything from installation and comprehensive training to efficient troubleshooting and swift spare parts supply.
- Innovation at the Core: With a commitment to cutting-edge advancements, we frequently enhance our machine designs to incorporate the latest technologies, focusing on improved energy efficiency, minimizing ecological impact, and maximizing throughput.
Quality and safety are the cornerstones of our feed equipment manufacturing, and our Floating Fish Feed Extruder and production lines carry prominent certifications to comply with regional requirements:
- CE (Conformité Européenne) Mark: Signifying adherence to strict European standards for health, safety, and environmental protection, assuring you of our equipment's superior quality.
Ensuring Pristine Condition Delivery:
- Durable Wooden Cases: Our packaging features sturdy wooden cases designed to endure long-distance transport, with robust securing brackets ensuring the machine stays firmly in place.
- Moisture-Proof Wrapping: A protective layer of plastic wrap and foam safeguards the equipment against dust and humidity, keeping it in optimal condition.
- Comprehensive Labeling and Documentation: Packages are meticulously labeled with handling instructions and include detailed shipping documents to facilitate seamless customs clearance.
Our legacy of satisfied clients is evident in numerous positive reviews over the years. Key highlights include:
- User-Friendly Operation: Operators commend the intuitive control panels and the stable feed rate, alongside the premium pellet quality delivered.
- Uniform Excellence: Customers consistently experience uniform pellet sizes, exceptional floating properties, and superb feed palatability.
- Dependable After-Sales Service: Rapid response to technical inquiries, ready availability of spare parts, and remote support for troubleshooting are just a few of our commitments.
- Enhanced Operational Efficiency: Clients frequently report a noticeable decrease in labor costs and production downtime after upgrading to our extruder and integrated production line.
Here are a few glowing testimonials:
- "The small S-Series extruder surprised me with its outstanding floating time and pellet uniformity, making it perfect for my small fish farm!" - Mr. Thompson, Fish Farm Owner
- "Our switch to this extruder not only slashed our energy bills but also elevated our production capacity, enabling us to produce both fish and dog food efficiently." - Ms. Chavez, Pet Food Manufacturer
- "The installation was seamless, and the machine has performed consistently since day one. Their technical training support was excellent." - Mr. Kurian, Aqua Feed Distributor
Your Pathway to Superior Feed Production
Opting for our Floating Fish Feed Extruder means securing a robust, efficient, and multifaceted solution crafted to meet the dynamic needs of modern aquaculture and pet feed production. With options ranging from single-machine models ideal for smaller operations to comprehensive production lines for large-scale industrial setups, our extruder provides a scalable path for any feed manufacturer focused on enhancing quality, consistency, and productivity.
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