Floating Fish Feed Extruder
Welcome to our in-depth presentation of the high-performance Floating Fish Feed Extruder, a game-changer in aqua feed production.
This specialized equipment is meticulously engineered to cater to the varied demands of aqua feed manufacturers, fish farms, and pet food producers across the globe.
Whether you need a standalone machine for smaller-scale operations or a comprehensive production line for large-scale manufacturing, our extruder can be tailored to meet your specific demands with precision.
Boasting the capability to produce not just floating fish feed but also a range of pet feeds, this machine emerges as a versatile, robust, and highly efficient solution for diverse feed production needs.
Below, discover an extensive array of details that encompass everything from standout product features and various configurations to company certifications, innovative packaging solutions, and genuine customer testimonials.
This comprehensive document will provide you with an insightful understanding of why our Floating Fish Feed Extruder stands out as the perfect choice for your feed production requirements.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Our Floating Fish Feed Extruder is a state-of-the-art machine meticulously engineered to revolutionize raw ingredient transformation into premium floating feeds. Harnessing the sophisticated mechanics of extrusion, combined with heat and pressure, this equipment seamlessly processes elements like fish meal, soybean meal, grains, vitamins, minerals, and essential nutrients into uniform, high-quality pellets. This cutting-edge extrusion process guarantees that the pellets are perfectly cooked, exceptionally digestible, and maintain buoyancy in water for prolonged periods - essential qualities highly valued by fish farmers worldwide.
1.2 Core Advantages
- Exceptional Floating Capability: Crafts impeccably buoyant fish feed pellets designed to float persistently on the water's surface, ensuring maximum feed efficiency.
- Adaptable for Pet Feed: Engineered to produce a diverse spectrum of pet food, catering to the dietary needs of cats, dogs, and other animals with specialized nutritional requirements.
- Customizable Output Capacities: A variety of models and configurations empower you to align production capabilities perfectly with the scale of your business, optimizing operations.
- Energy Efficient & Cost-Effective: Ingeniously designed to minimize energy consumption while maximizing output efficiency, significantly reducing long-term operational expenses.
- Durability & Reliability: Constructed with high-grade steel and robust materials, this extruder promises exceptional longevity and dependability in continuous use.
- Simple Operation & Maintenance: Featuring intuitive controls and easy-access components, this machine minimizes downtime and simplifies maintenance, enhancing productivity.
2. Explore the Different Models
2.1 A Comprehensive Overview of Model Ranges
To meet the diverse needs of businesses across sectors, our Floating Fish Feed Extruder is available in a range of models, each uniquely designed to optimize capacity, energy efficiency, and tailored design configurations. Each model is meticulously captured in detailed images, facilitating easy side-by-side comparisons. Our product range includes, but is not limited to, the following models:
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr
- Perfectly suited for small-scale farms or budding startups seeking efficient feed solutions.
- Engineered for low power consumption, maximizing cost efficiency.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr
- An excellent choice for mid-sized businesses aiming for growth and scalability.
- Expertly balanced to deliver optimal power usage and output efficiency.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and beyond
- Engineered for large-scale industrial feed production, ensuring high-volume output.
- Equipped with robust motors and state-of-the-art control systems for superior performance.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
At Luoyang Smartech Machinery Equipment Co., Ltd., we appreciate the diverse needs of different regions and fish species, which demand distinct pellet characteristics. To address this, our Innovative Fish Feed Extruder offers unparalleled design and process versatility:
- Feeder Type: Choose between volumetric or gravimetric feeding systems tailored to accommodate a variety of raw material types and feed formulations, ensuring efficiency and precision.
- Screw Configurations: Our extruder boasts modular screw sections, allowing you to modify flow characteristics and achieve the exact pellet density required, perfectly aligning with your production goals.
- Dies and Cutters: Experience flexibility with our interchangeable dies, designed to change pellet diameter and shape seamlessly. The adjustable cutter assembly lets you control pellet length to meet specific standards.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems that align with your energy resources and production cost strategies, optimizing operational efficiency.
4.2 Automation Levels
For cutting-edge operations, we provide fully automated control systems, ensuring real-time monitoring of critical parameters including temperature, pressure, torque, and feed rate. For facilities with budget constraints or smaller scale operations, semi-automated solutions offer manual oversight combined with advanced technology, delivering both flexibility and control.
5.1 Essential Equipment for Your Production Line
Considering an integrated production line for large-scale feed output? Explore our comprehensive suite of complementary machines designed to elevate your manufacturing process:
- Raw Material Grinder: Expertly pulverizes essential ingredients like corn, grains, and soybean meal, achieving the precise fineness necessary for superior feed quality.
- Mixer and Blender: Ensures a perfectly homogeneous blend of raw materials, vital vitamins, and essential minerals, preparing mixtures for optimal extrusion results.
- Pre-Conditioner (Optional): Moisturizes and partially cooks ingredients, significantly enhancing pellet quality before they enter the extrusion process.
- Dryer or Oven: Carefully reduces moisture content in freshly extruded feed pellets, ensuring prolonged shelf life and preventing undesirable mold.
- Cooling Machine: Rapidly lowers the temperature of pellets post-drying, eliminating condensation risk during storage.
- Flavoring & Coating Equipment (Optional): Applies oils, palatants, or essential vitamins on pellet surfaces, enriching palatability and enhancing nutritional value.
- Packaging Machine: Streamlines the bagging and sealing process, ensuring product freshness, reducing labor involvement, and optimizing cost efficiency.
Crafting a cohesive and seamless production line saves operational time and guarantees consistent product quality, as each stage is meticulously synchronized to complement the next.
5.2 Advanced Production Line Equipment
1- Cutting-Edge Floating Fish Feed Production
The Innovative Fish Feed Extruder is engineered to produce superior floating fish feed pellets. By meticulously controlling extrusion parameters-temperature, moisture, and pressure-starch gelatinization is perfected, crafting pellets that remain buoyant for extended durations. Floating pellets are indispensable for numerous fish species, facilitating better observation of feeding behaviors and minimizing feed wastage.
2- Premium Pet Feed Production
Beyond its prowess in aquaculture, the extruder excels in crafting premium pet feed for cats, dogs, birds, and small mammals. With simple alterations in ingredient composition and minor tweaks to extrusion parameters (including time, temperature, and mechanical shear), this versatile machine produces pet feed pellets of unmatched quality. These pellets are distinguished by:
- Enhanced Digestibility: Ensures thorough cooking of carbohydrates and proteins for optimal digestion.
- Balanced Nutrition: Seamlessly incorporates essential vitamins, minerals, and health supplements for well-rounded nutrition.
- Appealing Texture: Caters to pets' preferences for either soft or crunchy textures, ensuring satisfaction across species.
Luoyang Smartech Machinery Equipment Co., Ltd. stands at the forefront as a premier manufacturer and exporter, mastering the art of crafting cutting-edge machinery designed for the biomass energy, feed production, agriculture, and recycling sectors. Drawing on years of expertise and a relentless commitment to innovation, we offer comprehensive, integrated solutions tailored to fulfill the diverse demands of our esteemed global clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, expertly engineered to boost efficiency in biomass and feed industries. In addition, our portfolio features high-performance equipment such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, catering to sectors demanding precise material processing. For seamless drying, packaging, and storage needs, our Dryer Machines, Packaging Machines, and Coolers provide unwavering performance and reliability. Our lineup also incorporates advanced technology with Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, ensuring comprehensive optimization of your processes.
At Luoyang Smartech Machinery Equipment Co., Ltd., we pride ourselves on delivering equipment that embodies durability and energy efficiency, engineered to meet the specific needs of each client. Our entire product range is manufactured in accordance with international standards, prominently featuring CE and ISO certifications, guaranteeing unmatched quality and reliability.
- Vast Experience: With numerous years dedicated to crafting and innovating extrusion equipment, we specialize in serving both aqua feed and pet food sectors with unparalleled expertise.
- Unmatched Technical Expertise: Our team, a blend of mechanical engineers, nutrition experts, and food technologists, works symbiotically to elevate machine efficiency and incessantly enhance feed quality.
- Worldwide Reach: Our footprint spans across multiple continents, where we've tailored our solutions to meet regional feed formulations and stringent compliance mandates with success.
- Comprehensive After-Sales Support: Offering holistic support, we cover everything from seamless installation and in-depth training to troubleshooting and ensuring spare parts are always within reach.
- Innovation at the Core: With a commitment to evolution, we frequently update our designs, integrating cutting-edge technologies to enhance energy efficiency, diminish environmental impact, and boost overall throughput.
Adhering to rigorous quality and safety standards, our Floating Fish Feed Extruder and production lines are typically certified with the following (subject to regional requirements):
- CE (Conformité Européenne): A testament to our adherence to European standards for health, safety, and environmental protection.
Ensuring pristine delivery, our packaging strategy includes:
- High-Strength Wooden Cases: Designed to endure long journeys, complete with securing brackets to keep the machine firmly anchored.
- Moisture-Proof Wrapping: Meticulously layered with plastic wrap and foam to shield against dust and humidity.
- Detailed Labeling and Documentation: Every package is thoughtfully labeled with handling guidelines and comes with comprehensive shipping documents for smooth customs processing.
Years of successful engagements have earned us glowing reviews from delighted clients. Key highlights include:
- Effortless Operation: Operators commend the intuitive control panels and consistently stable feed rate and pellet quality they provide.
- Uniform Quality Excellence: Uniform pellet sizes, exceptional floating characteristics, and superior feed palatability are frequently noted by our customers.
- Dependable After-Sales Support: Prompt resolution of technical inquiries, ready availability of spare parts, and effective remote troubleshooting guidance.
- Enhanced Efficiency: Users have reported dramatic reductions in labor expenses and production downtimes since upgrading to our extruder and integrated production line.
Here are a few highlighted testimonials:
- "Starting with the small S-Series extruder for my fish farm, I was astounded by its excellent floating time and pellet consistency!" - Mr. Thompson, Fish Farm Owner
- "Transitioning to this extruder slashed our energy costs and ramped up our production capacity. We now efficiently produce both floating fish feed and dog food." - Ms. Chavez, Pet Food Manufacturer
- "The installation was seamless, and the machine's performance has been unwavering from day one. Their team delivered remarkable technical training." - Mr. Kurian, Aqua Feed Distributor
Your Gateway to Excellence in Feed Production
Choosing our Floating Fish Feed Extruder means embracing a powerful, efficient, and adaptable solution crafted to keep pace with the dynamic needs of modern aquaculture and pet feed production. Whether you're looking at a standalone model for smaller operations or a full-scale production line for large industrial setups, our extruder provides a scalable pathway to elevate quality, ensure consistency, and maximize output for any forward-thinking feed manufacturer.
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