Product Description
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Introducing the Wood Pellet Production Line, a marvel of innovation designed by Luoyang Smartech Machinery Equipment Co., Ltd. to revolutionize your production efficiency.
Experience the seamless integration of the Four Essential Sections: Hammer Mill -- Pelletizing -- Cooling -- Packing, offering a streamlined and efficient production process.
Unlock the potential of a diverse array of raw materials, ideal for crafting premium biomass particles. Our categories include:
Forestry Materials: Maximize the sustainability of forestry resources such as eucalyptus, pine, birch, poplar, Malacca, and wood bark branches, harnessing their full potential.
Agricultural Wastes: Transform agricultural residues like corn straw, wheat straw, peanut husk, rice husk, and bamboo into valuable renewable fuel sources, enhancing environmental sustainability.
Waste Wood:Repurpose remnants from furniture factories, unused pallets, sheets, shavings, and sanding powder into high-value pellets, reducing waste significantly.
Each material type necessitates specialized machinery to ensure the utmost efficiency in processing and to achieve superior quality output.
For wood logs, the comprehensive process encompasses:
1) Hammer Mill/Crusher - Skillfully reduce wood chips into fine sawdust, primed for the next stage of pelletizing.
2) Pellet Mill - Masterfully compress dry sawdust into uniform, high-density pellets with precise diameters of 6 or 8 mm.
3) Cooler - Methodically cool the pellets to ambient temperature, ensuring their stability and maintaining their quality.
4) Packing Machine - Accurately and efficiently pack pellets into bags, consistently meeting specified weight requirements.
With our extensive expertise, we specialize in crafting bespoke production lines that are meticulously tailored to meet your specific needs and operational goals.
Product Parameters
INTRODUCTION
1-Embark on a journey towards sustainable energy solutions with our state-of-the-art Biomass Granulator, a groundbreaking innovation in the realm of biomass energy pretreatment equipment. Elevate your energy solutions with this next-generation technology, meticulously crafted for unparalleled efficiency and exceptional performance.
2-Our cutting-edge technology harnesses the potential of agricultural and forestry by-products, such as sawdust, straw, rice husk, and bark, transforming them into high-density granular fuel. This transformation is achieved through sophisticated pretreatment and processing techniques, creating a powerful and sustainable energy source. 3-To cater to a wide array of production demands, the Biomass Granulator is available in two distinctive and highly effective models: the Flat Model Biomass Granulator and the Ring Model Biomass Granulator. Each model is carefully designed to deliver optimal solutions, precisely tailored to meet your specific production needs.
Model |
Capacity(kg/h) |
Power(kw) |
Dimension(mm) |
Weight(kg) |
PMW150B |
30-50kg/h |
4 |
800*350*670mm |
95/110kg |
PMW200B |
80-150kg/h |
7.5 |
1050*480*1000mm |
200/230kg |
PMW260B |
150-250kg/h |
15 |
1240*530*1070mm |
320/360kg |
PMW300B |
250-350kg/h |
22 |
1360*560*1160mm |
410/450kg |
PMW400B |
350-500kg/h |
30 |
1500*760*1210mm |
660/700kg |
Related Machine
Wood Crusher Machine
1- Begin the journey of transformation by feeding raw wood material into our expertly crafted crusher. This cutting-edge machine elegantly converts it into fine wood powder. Our sophisticated cyclone discharge system ensures a seamless process, eliminating the need for cumbersome ducts.
Wood Dryer Machine
2- Next, the finely ground wood powder is guided into our state-of-the-art wood dryer machine. Here, the moisture content is precisely reduced to an ideal 10-15%. Achieving this optimal moisture level is crucial for the exceptional performance of our pellet mill machine.
Wood Pellet Mill
3- With expertly calibrated moisture levels, the refined powder is transformed into resilient pellets. These pellets exemplify uniform quality and consistent performance, ensuring they meet the highest standards of excellence.
Cooler Machine
4- Post-compaction, the fresh pellets undergo an efficient cooling process. This reduces their temperature from a steamy 80 degrees to a pleasant ambient local environment, flawlessly preparing them for storage.
Packaging Machine
5- In the concluding stage, the cooled pellets are packaged with meticulous care into sturdy, reliable bags. This packaging ensures they are primed for easy storage and smooth loading onto trucks, ready for distribution and sale.
Plant be Customized
The entire plant is custom-engineered to cater to your unique specifications. By considering factors such as raw material dimensions, precise moisture content, desired output capacity, and budgetary considerations, we ensure the plant achieves peak performance and efficiency, perfectly tailored to your operational needs.
Products Application
Essential Raw Materials for the Biomass Pellet Machinery
Our highly innovative High-Efficiency Biomass Wood Pellet Machine Line, powered by an Electric Engine, is meticulously engineered for materials showcasing low adhesive properties and formability, such as sawdust. This engineering marvel adeptly processes a wide variety of materials including rice husks, sunflower seed husks, peanut shells, and assorted fruit shells. It expertly manages wood waste, including branches, trunks, and bark, as well as diverse crop straws. Furthermore, its robust capabilities extend to the processing of rubber, cement, ash, and other chemical materials. This versatile compression machine is indispensable across multiple industries, carving its niche in feed plants, wood processing facilities, fuel plants, fertilizer factories, and chemical plants. As the ultimate equipment for pressing and shaping, it requires minimal investment while promising substantial returns on production.
1. Ensure raw materials have a diameter between 3-5mm (For larger sizes, employing a crusher machine is recommended).
2. Maintain raw materials at a moisture content of 15-25% (For moisture levels outside this range, utilizing a dryer machine is essential).
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Seamlessly tailor your pellet production process by altering pellet diameters through the use of interchangeable molds, perfectly suited to your specific production needs.
1) Masterfully presses a variety of pellets, including biomass fuel, animal feed, and fertilizers, ranging from 2-12mm in diameter with outstanding precision.
2) Displays exceptional versatility in processing a range of raw biomass materials like sawdust waste, rice husk, agricultural stalks, straw, peanut shells, and paper. It also exhibits proficiency in handling animal feed materials such as grain, soybean, and maize, while efficiently processing fertilizer materials, including animal manure among others.
3) The small pellet mill expertly crafts high-density pellets, achieving densities between 1.1-1.4 tons/m3 for biomass. The adjustable pellet diameter ranges from 2-12mm, and an adjacent knife at the outlet allows for effortless customization of pellet length to meet specific requirements.
4) Operating with precision, the small pellet mill features an innovative rotating flat die that engages stable rollers. This ingenious design ensures materials are optimally accumulated on the die, maximizing the machine's capacity and significantly enhancing pelletizing efficiency.
Biomass pellets, a pioneering and environmentally conscious energy source, are created by recycling waste materials, thus spearheading a revolution in fuel usage. Widely deployed in residential heaters, power plants, and boiler installations, these pellets offer substantial heat generation with minimal ash production. Their ability to reduce environmental impact and enhance recyclability is transforming energy consumption patterns and paving the way for a sustainable future.
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Company Profile
Luoyang Smartech Machinery Equipment Co., Ltd.Nestled in the vibrant heart of Luoyang City, a historic and cultural gem of China, Luoyang Smartech Machinery Equipment Co., Ltd. emerges as a shining beacon of innovation and excellence. Our specialization encompasses a wide array, embracing cutting-edge research, groundbreaking development, forward-thinking design, precise manufacturing, unmatched service, and the dynamic promotion of engineering and automation control technologies, alongside a plethora of other elite products. We take pride in offering comprehensive, tailor-made solutions, whether you are in search of singular, top-notch stand-alone equipment or fully integrated, automated production lines. Our mission is to empower you with the tools that maximize your investment, driving your business to extraordinary success.
FAQ
Q:What is the use of biomass wood pellets?
A:As a new type of energy, biomass wood pellets are mainly used for combustion to provide heat energy. It has the characteristics of high calorific value, low ash content and environmental friendliness.
Q: Which raw materials can be made into biomass pellets?
A: This production line can process a lot of raw materials, forestry wastes such as logs, branches, trunks, planks, roots and other types of wood. Construction waste such as wooden pallets, templates, wooden frames, etc. Agricultural wastes such as straw and pasture.
Q:Our worker can not know how to operation the pellet machine, what should i do?
A:Our engineers will guide workers on site how to install machines and build workshops. Then our engineers will test run theproduction line on site and train your workers how to operate it.
Q:In which countries do you have projects?
A:Our products are exported to more than 109 countries such as America, Canada, Australia, Mexico, England, Uzbekistan, South Africa, Kenya,Tanzania, Algeria,Morocco, Sudan, Saudi Arabia, Australia, Malaysia, Indonesia, Philippines, etc.