Floating Fish Feed Extruder
Welcome to an in-depth exploration of our cutting-edge Floating Fish Feed Extruder, a marvel of engineering designed to elevate your feed processing capabilities.
This exceptional piece of machinery is meticulously crafted to fulfill the wide-ranging demands of aqua feed manufacturers, successful fish farms, and innovative pet food producers across the globe.
Whether your operations are small-scale or vast, our extruder is adaptable and can be precisely tailored to fit your specific production needs, ensuring seamless integration into your workflow.
Capable of crafting not only superior floating fish feed but also a variety of pet feed types, this machine exemplifies versatility, durability, and unmatched efficiency.
In the sections below, discover comprehensive insights into our product features, customizable configurations, industry-standard certifications, secure packaging options, and genuine customer experiences.
This all-encompassing guide will illustrate how our Floating Fish Feed Extruder stands as the optimal solution for your feed production ambitions.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
The Floating Fish Feed Extruder by Luoyang Smartech Machinery Equipment Co., Ltd. represents the pinnacle of innovation in aquatic feed processing technology. This state-of-the-art equipment is meticulously designed to convert raw materials into superior floating feeds. Utilizing advanced extrusion techniques combined with optimal heat and pressure, it processes an array of ingredients such as fish meal, soybean meal, grains, enriched with essential vitamins and minerals, into uniform, nutritious pellets. These pellets are expertly cooked, highly digestible, and possess outstanding floating ability, catering to the discerning needs of fish farmers worldwide, ensuring quality feed that floats effortlessly for extended periods.
1.2 Core Advantages
- Exceptional Floating Capability: Crafts fish feed pellets with outstanding buoyancy that reliably persist on the water's surface for prolonged periods, meeting the demands of modern aquaculture.
- Adaptable for Pet Feed: Engineered to accommodate a diverse range of pet food formulations, perfect for cats, dogs, and other animals requiring unique dietary solutions.
- Customizable Output Capacities: Offers a selection of models and configurations, enabling seamless scalability to align with various business sizes and production demands.
- Energy Efficient & Cost-Effective: Purposefully crafted to reduce energy consumption while maximizing output efficiency, significantly decreasing long-term operational expenses.
- Durability & Reliability: Constructed with premium-quality steel and robust materials, promising exceptional durability and dependable performance even under continuous use.
- Simple Operation & Maintenance: User-friendly controls paired with easily accessible components streamline operation, minimizing downtime and simplifying maintenance procedures.
2. Different Models
2.1 Model Range Overview
To cater to businesses of various scales, our Floating Fish Feed Extruder offers a diverse array of models, each uniquely designed to meet specific needs based on capacity, power consumption, and design configurations. Detailed images of each model are provided to facilitate easier comparison and informed decision-making. Our expansive product lineup includes (but is not limited to):
-
Small-Scale Extruder (Model S-Series):
- Capacity: ~50-100 kg/hr
- This model is an excellent choice for small farms or startups seeking efficient feed processing solutions.
- Engineered for low power consumption, providing cost-effective operation.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: ~200-400 kg/hr
- The perfect match for mid-range businesses and those planning to expand operations with increased efficiency.
- Optimally balanced in terms of power usage and output performance.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and above
- Tailored for industrial-scale feed production lines, where high-volume processing is essential.
- Equipped with robust motors and advanced control systems to ensure superior performance and reliability.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Understanding the unique demands of various regions and fish species, our innovative fish feed pellet machine offers unparalleled design and process flexibility, ensuring optimal performance in any environment:
- Feeder Type: Choose between volumetric or gravimetric feeding systems, expertly designed to accommodate diverse raw materials or feed formulations, guaranteeing precision and efficiency.
- Screw Configurations: Our modular screw sections allow you to effortlessly modify flow characteristics, ensuring the achievement of precise pellet density tailored to your needs.
- Dies and Cutters: With our interchangeable dies, you can easily adjust the diameter and shape of pellets while our adjustable cutter assembly allows you to regulate pellet length with precision.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems to match your energy availability and manage production costs effectively.
4.2 Automation Levels
Our state-of-the-art fully automated control systems empower you with real-time monitoring of critical parameters such as temperature, pressure, torque, and feed rate, optimizing every aspect of the production process. For facilities with budget constraints or smaller operational scales, semi-automated solutions with manual oversight are available, offering flexibility and cost-effectiveness.
5.1 Comprehensive Production Line Supporting Equipment
If you're envisioning a fully integrated and high-capacity feed manufacturing line, explore our suite of complementary machines designed to optimize every step of your production:
- Efficient Raw Material Grinder: Expertly pulverizes ingredients such as corn, grains, and soybean meal, achieving the impeccable fineness needed for superior feed quality.
- Precision Mixer and Blender: Meticulously ensures a perfectly homogeneous blend of raw materials, vital vitamins, and essential minerals, all prepped for flawless extrusion.
- Optional Pre-Conditioner: Enhances pellet quality by moisturizing and partially cooking ingredients before extrusion, boosting overall production efficacy.
- State-of-the-Art Dryer or Oven: Skillfully reduces the moisture content of freshly extruded feed pellets, ensuring durability, extended shelf life, and mold prevention.
- Innovative Cooling Machine: Effectively lowers pellet temperature post-drying, preventing condensation and ensuring optimal storage conditions.
- Optional Flavoring & Coating Equipment: Expertly applies oils, palatants, or vitamins to the pellet surface, significantly enhancing both palatability and nutritional value.
- Efficient Packaging Machine: Automates the bagging and sealing process to preserve product freshness, minimize labor costs, and maximize operational efficiency.
By assembling a cohesive production line, you'll not only save valuable operational time but also guarantee product consistency, as every stage is meticulously fine-tuned to work harmoniously with subsequent processes.
5.2 Tailored Production Line Supporting Equipment
1- Specialized Floating Fish Feed Production
The core functionality of this cutting-edge extruder is to produce premium floating fish feed pellets. By mastering extrusion conditions-precisely controlling temperature, moisture, and pressure-starch gelatinization reaches its peak, resulting in pellets that remain buoyant for extended durations. Such floating pellets are crucial for numerous fish species, allowing operators to accurately monitor feeding behavior and significantly reduce feed wastage.
2- Diverse Pet Feed Production
Extending beyond aquaculture, the extruder is adept at manufacturing high-quality pet feed for cats, dogs, birds, and small mammals. By easily modifying ingredient compositions and slightly adjusting extrusion parameters (time, temperature, and mechanical shear), this multifunctional machine produces exceptional pet feed pellets, offering:
- Superior Enhanced Digestibility: Achieved through comprehensive cooking of carbohydrates and proteins.
- Optimal Balanced Nutrition: Seamless incorporation of essential vitamins, minerals, and health supplements.
- Desirable Appealing Texture: Tailored to the specific preferences of different pet species, whether they prefer a softer or crunchier texture.
Luoyang Smartech Machinery Equipment Co.,Ltd is a distinguished leader in the creation and export of state-of-the-art machinery tailored for biomass energy, feed production, agriculture, and recycling sectors. With an impressive legacy of expertise and a fervent commitment to pioneering innovation, we offer comprehensive, integrated solutions that adeptly cater to the variegated needs of our esteemed global clientele.
Our product range includes a diverse array of machinery, each meticulously crafted to perfection: Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, all engineered to substantially elevate production efficiency within the biomass and feed industries. Furthermore, we present an assortment of high-performance apparatus like Crusher Machines, Grinding Machines, and Wood Chipper Machines, designed for industries that demand precision material processing. For those seeking unparalleled drying, packaging, and storage solutions, our Dryer Machines, Packaging Machines, and Coolers ensure consistent, dependable performance. Our repertoire is further enriched with cutting-edge technology including Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, all designed to enable comprehensive and seamless process optimization.
At Luoyang Smartech Machinery Equipment Co.,Ltd., we are passionately committed to delivering machinery that is robust, energy-efficient, and meticulously tailored to the unique specifications of each client. Our products are crafted in strict adherence to international benchmarks, boasting CE and ISO certifications that underscore our unwavering dedication to quality and reliability.
- Extensive Industry Experience: With years of dedicated expertise, we specialize in the design and manufacture of top-tier extrusion equipment tailored for both aqua feed and pet food applications, ensuring excellence and innovation.
- Unrivaled Technical Expertise: Our team, composed of skilled mechanical engineers, nutrition experts, and innovative food technologists, works seamlessly together to advance machine efficiency and elevate feed quality consistently.
- Far-reaching Global Presence: Successfully exporting across multiple continents, we tailor our solutions to meet regional feed formulations and stringent compliance requirements with finesse.
- Comprehensive After-Sales Support: We offer all-encompassing support, from seamless installation and thorough training to efficient troubleshooting and readily available spare parts, ensuring your peace of mind.
- Driven by Innovation: Our commitment to innovation is unwavering, as we consistently upgrade designs to incorporate cutting-edge technologies, enhancing energy efficiency, minimizing environmental impact, and boosting throughput.
At Luoyang Smartech Machinery Equipment Co., Ltd., quality and safety standards are of utmost importance in the production of feed equipment. Our Floating Fish Feed Extruder and production lines proudly feature the following certifications, as applicable to your region:
- CE (Conformité Européenne) Certification: This certification assures adherence to European health, safety, and environmental protection standards, reflecting our commitment to excellence and compliance.
To ensure your machine arrives in pristine condition, our packaging strategy incorporates the following meticulous steps:
- Durable Wooden Cases: Engineered to withstand the rigors of long-distance transport, reinforced with securing brackets to ensure your machine remains firmly in place throughout its journey.
- Moisture-Resistant Wrapping: Multiple layers of protective plastic wrap and cushioned foam safeguard against dust and humidity, preserving the machine's integrity.
- Detailed Labeling and Documentation: Every package is meticulously labeled with handling instructions, accompanied by comprehensive shipping documents to facilitate smooth and hassle-free customs clearance.
Over the years, we have amassed glowing reviews from satisfied clients, who frequently praise the following aspects:
- Effortless Ease of Operation: Operators find our control panels intuitive, appreciating the reliable feed rate and consistent pellet quality that our machines deliver.
- Unwavering Consistent Quality: Customers consistently report uniform pellet sizes, exceptional floating properties, and delightful feed palatability, reflecting our commitment to quality.
- Dependable After-Sales Service: Our swift response to technical queries, coupled with the availability of spare parts and remote troubleshooting guidance, distinguishes our after-sales support.
- Enhanced Operational Efficiency: Clients have noted a marked reduction in labor costs and minimized production downtime, achieved by upgrading to our state-of-the-art extruder and integrated production line.
Below are a few summarized testimonials from our valued clients:
- "I started with the small S-Series extruder for my small fish farm, and it has exceeded my expectations in terms of floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder cut our energy bills and boosted our production capacity. We now produce both floating fish feed and dog food efficiently." - Ms. Chavez, Pet Food Manufacturer
- "The installation process was smooth, and the machine's performance was consistent from day one. Their team provided excellent technical training." - Mr. Kurian, Aqua Feed Distributor
Your Gateway to Superior Feed Production
Investing in our Floating Fish Feed Extruder signifies embracing a robust, efficient, and versatile solution designed to meet the dynamic demands of modern aquaculture and pet feed production. Whether for small-scale operations or comprehensive industrial facilities, our extruder offers a scalable path to enhance quality, consistency, and output for any ambitious feed manufacturer.
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