Product Description
Wood Pellet Production Line
Four Essential Sections: Hammer Mill -- Pelletizing -- Cooling -- Packing
A diverse array of raw materials is perfect for crafting biomass particles, encompassing the following categories:
Forestry Materials: Harness the bounty of nature by utilizing sustainable resources such as eucalyptus, pine, birch, poplar, Malacca, and wood bark branches, unlocking their full potential.
Agricultural Wastes: Elevate ordinary agricultural residues like corn straw, wheat straw, peanut husk, rice husk, and bamboo, transforming them into efficient renewable fuel sources.
Waste Wood:Revolutionize waste as you transform remnants from furniture factories, including unused pallets, sheets, shavings, and sanding powder, into high-value pellets.
Each type of material demands specialized machinery to ensure the most efficient processing and exceptional output quality.
For wood logs, the comprehensive process includes:
1) Hammer Mill/Crusher - Efficiently reduce wood chips to fine sawdust, primed for successful pelletizing.
2) Pellet Mill - Expertly mold dry sawdust into uniform, high-density pellets, available in 6 or 8 mm diameter, ensuring superior compression.
3) Cooler - Cool the freshly formed pellets to ambient temperature, maintaining their stability and upholding quality standards.
4) Packing Machine - Accurately pack pellets into bags, meeting specified weight requirements with precision and care.
With profound expertise, we excel in designing bespoke production lines tailored meticulously to suit your unique specifications and operational ambitions.
Product Parameters
INTRODUCTION
1-Embark on a journey towards sustainable energy solutions with our state-of-the-art Biomass Granulator-an unparalleled innovation at the forefront of biomass energy pretreatment equipment. Revel in the future of renewable energy technology, intricately designed to deliver unmatched efficiency and outstanding performance.
2-Our pioneering technology harnesses the potential of agricultural and forestry by-products, such as sawdust, straw, rice husk, and bark, transforming them into high-density granules of clean fuel. This transformation is a result of advanced pretreatment and meticulously refined processing techniques. 3-To meet diverse production demands, the Biomass Granulator is available in two distinct and powerful models: the Flat Model Biomass Granulator and the Ring Model Biomass Granulator. Each model is expertly developed to provide optimal solutions, custom-tailored to address specific requirements, ensuring versatility and efficiency.
Model |
Capacity(kg/h) |
Power(kw) |
Dimension(mm) |
Weight(kg) |
PMW150B |
30-50kg/h |
4 |
800*350*670mm |
95/110kg |
PMW200B |
80-150kg/h |
7.5 |
1050*480*1000mm |
200/230kg |
PMW260B |
150-250kg/h |
15 |
1240*530*1070mm |
320/360kg |
PMW300B |
250-350kg/h |
22 |
1360*560*1160mm |
410/450kg |
PMW400B |
350-500kg/h |
30 |
1500*760*1210mm |
660/700kg |
Related Machine
Wood Crusher Machine
1- Begin your production journey by feeding raw wood material into our innovative Wood Crusher Machine. This cutting-edge equipment skillfully transforms each piece into fine wood powder. With an advanced cyclone discharge system, this transition is smooth and seamless, eliminating the need for any duct in its operation.
Wood Dryer Machine
2- Next, channel the finely ground wood powder into our state-of-the-art Wood Dryer Machine. Here, the moisture content is expertly reduced to a precise 10-15%, ensuring your wood powder reaches the ideal moisture level necessary for optimal pellet formation, guaranteeing flawless mill operation.
Wood Pellet Mill
3- Once the moisture levels are perfectly balanced, the prepared powder is pressed with precision into resilient pellets. These pellets are characterized by uniformity and consistent quality, promising exceptional performance with each production cycle.
Cooler Machine
4- After compaction, the freshly pressed pellets are efficiently cooled. This crucial process decreases their temperature from a high 80 degrees to the ambient local temperature, ensuring they are in perfect condition for storage.
Packaging Machine
5- In the final step of this efficient production line, the cooled pellets are carefully packed into robust, durable bags. This ensures they are optimally prepared for storage, and can be effortlessly loaded onto trucks for seamless distribution and sale.
Plant be Customized
Our entire plant is designed with customization at its core, tailored to meet your unique specifications. We meticulously consider factors such as raw material size, precise moisture levels, desired output capacity, and budget constraints. This ensures that your plant operates at peak performance and efficiency, perfectly aligned with your individual production needs.
Products Application
Raw Materials for the Biomass Pellet Machine
The revolutionary High-Efficiency Biomass Wood Pellet Machine Line, powered by an Electric Engine, is expertly crafted to handle materials that possess low adhesive properties and formability, such as sawdust. This engineering masterpiece is perfectly suited for an array of materials, including rice husks, sunflower seed husks, peanut shells, and various fruit shells. Moreover, it skillfully processes wood waste like branches, trunks, and bark, as well as diverse types of crop straws. Extending its versatility further, it efficiently manages materials like rubber, cement, ash, and other chemical compounds. This multifaceted compression machine is essential across numerous industries, excelling in feed plants, wood processing facilities, fuel plants, fertilizer factories, and chemical plants. It represents the ultimate solution for pressing and shaping with minimal investment, promising significant returns.
1. To ensure optimal performance, raw materials should have a diameter of 3-5mm. For larger-sized materials, employing a crusher machine is recommended to achieve the desired consistency.
2. Raw materials should ideally maintain a moisture content of 15-25%. For materials falling outside this moisture range, the use of a dryer machine becomes essential for achieving premium quality pellets.
Easily tailor your pellet production process by altering the pellet diameter with interchangeable molds, specifically designed to meet your unique requirements.
1) Skillfully presses biomass fuel pellets, animal feed pellets, and fertilizer pellets, ranging from 2-12mm in diameter, ensuring precise and reliable pellet production.
2) Demonstrates exceptional versatility in processing various raw biomass materials, including sawdust waste, rice husks, agricultural stalks, straw, peanut shells, and paper. It also efficiently manages animal feed materials like grain, soybean, and maize, and processes fertilizer materials, including animal manure and more, with remarkable efficiency.
3) This compact pellet mill adeptly crafts high-density pellets, achieving densities between 1.1-1.4 tons/m3 for biomass. The pellet diameter can be adjusted from 2-12mm, with a convenient knife at the outlet allowing for effortless customization of pellet length to fit diverse specifications.
4) Operating with an innovative design, the small pellet mill features a rotating flat die that engages stable rollers. This intelligent design ensures materials are efficiently accumulated at the center of the die, optimizing the machine's capacity and significantly boosting pelletizing efficiency for enhanced productivity.
Biomass pellets represent a groundbreaking eco-friendly energy source, ingeniously created by recycling waste. These pellets are leading a transformative revolution in fuel usage, widely utilized in residential heaters, power plants, and boiler installations. They not only offer high heat generation with minimal ash production but also reduce environmental impact and promote recyclability, transforming energy consumption and paving the way for a sustainable future.
Company Profile
Luoyang Smartech Machinery Equipment Co., Ltd.Nestled in the vibrant heart of Luoyang City, a historical and cultural gem of China, Luoyang Smartech Machinery Equipment Co., Ltd. shines as a beacon of innovation and excellence. Our expertise encompasses a broad spectrum, including cutting-edge research, groundbreaking development, visionary design, precise manufacturing, unparalleled service, and dynamic promotion of engineering and automation control technologies, alongside a range of other premier products. We take pride in offering comprehensive, tailor-made solutions, whether you are in search of singular, high-caliber stand-alone equipment or fully integrated, automated production lines. Our mission is to empower you with the essential tools to maximize your investment, driving your business towards unmatched success.
FAQ
Q:What is the use of biomass wood pellets?
A:As a new type of energy, biomass wood pellets are mainly used for combustion to provide heat energy. It has the characteristics of high calorific value, low ash content and environmental friendliness.
Q: Which raw materials can be made into biomass pellets?
A: This production line can process a lot of raw materials, forestry wastes such as logs, branches, trunks, planks, roots and other types of wood. Construction waste such as wooden pallets, templates, wooden frames, etc. Agricultural wastes such as straw and pasture.
Q:Our worker can not know how to operation the pellet machine, what should i do?
A:Our engineers will guide workers on site how to install machines and build workshops. Then our engineers will test run theproduction line on site and train your workers how to operate it.
Q:In which countries do you have projects?
A:Our products are exported to more than 109 countries such as America, Canada, Australia, Mexico, England, Uzbekistan, South Africa, Kenya,Tanzania, Algeria,Morocco, Sudan, Saudi Arabia, Australia, Malaysia, Indonesia, Philippines, etc.