Floating Fish Feed Extruder
Welcome to our in-depth presentation of the high-performance Floating Fish Feed Extruder, where innovation meets precision.
This exceptional piece of equipment is masterfully engineered to fulfill the diverse demands of aqua feed manufacturers, fish farms, and pet food producers across the globe, ensuring superior quality and efficiency.
Whether you're in the market for a single unit tailored for smaller operations or a comprehensive production line for expansive manufacturing purposes, our extruder can be customized to align flawlessly with your unique specifications.
Not only does this machine excel in producing floating fish feed, but it also crafts a variety of pet feed, establishing itself as an adaptable, durable, and highly efficient solution.
Below, we present a wealth of information, detailing everything from the product's standout features and various configurations to our esteemed company certifications, meticulous packaging, and genuine customer testimonials.
This detailed document is designed to provide you with a thorough understanding of why our Floating Fish Feed Extruder is the quintessential choice for fulfilling all your feed production needs.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Our Floating Fish Feed Extruder is a cutting-edge technological marvel, meticulously crafted to convert raw ingredients into premium, high-quality floating feeds. This machine utilizes sophisticated extrusion techniques along with the application of heat and pressure to seamlessly transform ingredients such as fish meal, soybean meal, grains, vitamins, minerals, and essential nutrients into uniform, well-formed pellets. The ingenious extrusion process guarantees that every pellet is thoroughly cooked, ensuring maximum digestibility and the ability to float on water for an extended duration-an essential feature desired by fish farmers worldwide.
1.2 Core Advantages
- Exceptional Floating Capability: Produces impeccably buoyant fish feed pellets that gracefully remain on the water surface for extended periods, enhancing feeding efficiency and reducing waste.
- Adaptable for Pet Feed: Ingeniously versatile, it can produce a wide array of pet foods for cats, dogs, and other animals, meeting specific dietary needs with expertly crafted specialized feed formulations.
- Customizable Output Capacities: Offering a variety of models and configurations, this machine can effortlessly align production capacities with the scale of your business, ensuring optimal output tailored to your needs.
- Energy Efficient & Cost-Effective: Engineered for excellence, it is designed to significantly reduce energy consumption while maximizing productivity, thereby lowering overall operational costs and boosting your bottom line.
- Durability & Reliability: Constructed from premium-grade steel and other robust materials, this machine promises long-lasting durability and reliability, even under the rigors of continuous operation.
- Simple Operation & Maintenance: Featuring intuitive controls and easily accessible components, this machine allows for reduced downtime and minimal maintenance efforts, ensuring seamless and efficient operations.
2. Different Models
2.1 Model Range Overview
To cater to businesses of various scales, our Floating Fish Feed Extruder is available in a diverse range of models, primarily distinguished by their capacity, power consumption, and design configurations. For your convenience, each model is accompanied by detailed images, facilitating easy comparison. Our product lineup typically includes, but is not limited to, the following options:
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr
- Perfectly suited for small farms or entrepreneurial startups looking to make an impact.
- Engineered for low power consumption to enhance cost efficiency.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr
- An ideal choice for mid-range businesses seeking to amplify their growth and operations.
- Offers a harmonious blend of power utilization and output efficiency.
-
Large-Scale Extruder (Model L-Series):
- Capacity: Starting from 500 kg/hr and extending higher
- Perfectly tailored for commercial and industrial-scale feed production lines, ensuring peak productivity.
- Equipped with robust motors and state-of-the-art control systems for superior performance.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
At Luoyang Smartech Machinery Equipment Co., Ltd., we recognize the diverse needs of various regions and fish species when it comes to floating fish feed. That's why our Streamlined Floating Fish Feed Machine offers exceptional design and process adaptability:
- Feeder Type: Choose between volumetric or gravimetric feeding options to perfectly match the unique demands of your raw materials and feed formulations.
- Screw Configurations: Experience ultimate control with modular screw sections that allow you to modify flow characteristics for precise pellet density.
- Dies and Cutters: Effortlessly adjust pellet diameter and shape with interchangeable dies, and master pellet length with our adjustable cutter assembly.
- Heating Mechanisms: Select from versatile heating options including electric, steam, or hybrid systems, tailored to your energy resources and cost-efficiency needs.
4.2 Automation Levels
Empower your facility with our sophisticated fully automated control systems, offering real-time monitoring of critical parameters such as temperature, pressure, torque, and feed rate. Alternatively, opt for semi-automated solutions that provide manual oversight-ideal for smaller operations or budget-conscious enterprises.
5.1 Production Line Supporting Equipment
If you are considering a fully integrated production line for high-volume feed manufacturing, we offer a suite of complementary machines:
- Raw Material Grinder: Pulverizes essential ingredients like corn, grains, and soybean meal with precision, achieving the perfect fineness for optimal feed quality.
- Mixer and Blender: Expertly ensures each batch is a harmonious blend of raw materials, vital vitamins, and minerals, setting the stage for flawless extrusion.
- Pre-Conditioner (Optional): Gently moisturizes and partially cooks ingredients, elevating pellet quality before extrusion by enhancing texture and consistency.
- Dryer or Oven: Efficiently reduces feed pellet moisture post-extrusion, ensuring longevity, superior shelf life, and mold prevention.
- Cooling Machine: Quickly reduces pellet temperature after drying, preventing condensation during storage and maintaining quality.
- Flavoring & Coating Equipment (Optional): Elegantly sprays oils, palatants, or vitamins on pellet surfaces, enriching palatability and nutritional value with precision.
- Packaging Machine: Seamlessly automates bagging and sealing, preserving freshness while significantly cutting down on labor costs.
By assembling a cohesive production line, you not only save on operational time but also ensure product consistency, as each stage is fine-tuned to work seamlessly with subsequent processes.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
Designed with precision, this extruder crafts floating fish feed pellets by optimizing temperature, moisture, and pressure. This meticulous process ensures buoyant pellets are produced, essential for fish species, allowing easy observation of feeding behavior and minimizing feed wastage.
2- Pet Feed Production
Beyond aquaculture, this versatile extruder excels in creating premium pet feed for cats, dogs, birds, and small mammals. A simple tweak in ingredients and extrusion settings allows the machine to deliver exceptional pet feed pellets, featuring:
- Enhanced Digestibility: Expert cooking of carbohydrates and proteins for optimal digestion.
- Balanced Nutrition: Seamless incorporation of essential vitamins, minerals, and health supplements.
- Appealing Texture: Customizable texture options to cater to pets' preferences for soft or crunchy delights.
Luoyang Smartech Machinery Equipment Co., Ltd. stands at the forefront of innovation, as a premier manufacturer and exporter. Our expertise shines in the engineering and production of state-of-the-art machinery tailored for biomass energy, feed production, agriculture, and recycling sectors. With a wealth of experience under our belt and a passion for groundbreaking technology, we craft integrated solutions designed to perfectly align with the varied demands of our global clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, all meticulously engineered to boost production efficiency within the biomass and feed industries. We further augment our offerings with high-performance machines such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, which serve industries needing precise material processing with pinpoint accuracy. For those in search of superior drying, packaging, and storage solutions, our Dryer Machines, Packaging Machines, and Coolers promise unwavering, consistent performance. Expanding our technological prowess, our portfolio includes advanced machinery like Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, equipping industries with the tools for holistic and unparalleled process enhancement.
At Luoyang Smartech Machinery Equipment Co., Ltd., we take immense pride in providing equipment that exemplifies durability, energy efficiency, and is customized to meet the unique requirements of every customer. Our products are crafted to adhere to strict international quality benchmarks, including CE and ISO certifications, ensuring they meet the highest standards of excellence and reliability.
- Vast and Rich Experience: With years steeped in expertise, we have meticulously specialized in the design and manufacturing of top-tier extrusion equipment, catering specifically to both the aqua feed and pet food industries.
- Unrivaled Technical Expertise: Our expert team, comprised of proficient mechanical engineers, seasoned nutrition specialists, and innovative food technologists, works in unison to perpetually enhance machine efficiency and elevate feed quality to its pinnacle.
- Worldwide Global Reach: Across multiple continents, our solutions have been successfully exported, custom-tailored to harmonize with regional feed formulations and adhered to precise compliance requirements.
- Comprehensive After-Sales Support: We offer a full spectrum of support, from seamless installation and thorough training to detailed troubleshooting guidance and a reliable supply of spare parts.
- Innovation at the Core: Driven by innovation, we consistently revamp our designs, embracing cutting-edge technologies to boost energy efficiency, diminish environmental impact, and maximize throughput.
Ensuring the highest quality and safety standards in feed equipment manufacturing is our utmost priority. Our Floating Fish Feed Extruder and production lines are typically certified to meet the following standards, based on regional requirements:
- CE (Conformité Européenne) Certification: A testament to our compliance with stringent European health, safety, and environmental protection standards, ensuring superior product quality.
Meticulous Packaging for Pristine Delivery:
- Durable Wooden Cases: Engineered to endure the rigors of long-distance transport. Securing brackets ensure the machine remains firmly anchored in place.
- Moisture-Defensive Wrapping: Multiple layers of protective plastic wrap and foam guard against dust infiltration and humidity.
- Precision Labeling and Documentation: Each package is meticulously labeled with handling instructions and is accompanied by detailed shipping documents, ensuring hassle-free customs clearance.
Our Commitment to Excellence: Client Testimonials
- Effortless Operation: Operators commend the intuitive control panels and praise the stable feed rate and consistent pellet quality.
- Uniform and Superior Quality: Customers highlight the consistent pellet sizes, superior floating properties, and exceptional feed palatability.
- Dependable After-Sales Service: Prompt response to technical queries, assured availability of spare parts, and expert remote troubleshooting guidance.
- Heightened Efficiency and Productivity: Users note a marked reduction in labor costs and significant decreases in production downtime after upgrading to our advanced extruder and comprehensive production lines.
Here is a glimpse at our customer satisfaction:
- "Starting with the small S-Series extruder for my modest fish farm, it has far exceeded expectations in floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Transitioning to this extruder has substantially cut our energy costs while amplifying production capacity. We now efficiently produce both floating fish feed and dog food." - Ms. Chavez, Pet Food Manufacturer
- "The installation was seamless, and the machine's performance has been consistently reliable from day one. Their team provided outstanding technical training." - Mr. Kurian, Aqua Feed Distributor
Your Gateway to Premier Feed Production
Investing in our Floating Fish Feed Extruder is synonymous with securing a powerful, efficient, and versatile solution adeptly crafted to meet the dynamic demands of modern aquaculture and pet feed production. From compact, single-machine models ideal for small-scale operations to comprehensive production lines for expansive industrial facilities, our extruder offers a scalable pathway for any feed manufacturer aiming to enhance quality, consistency, and throughput.
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