Floating Fish Feed Extruder
Welcome to our in-depth showcase of the high-performance Floating Fish Feed Extruder-a remarkable innovation in feed production technology.
Engineered with precision, this specialized equipment caters to the varied demands of aqua feed manufacturers, fish farms, and pet food producers across the globe.
Whether your need is a standalone machine for boutique operations or a comprehensive production line for industrial-scale manufacturing, our extruder can be tailored perfectly to fulfill your precise needs.
Not only does it produce superior quality floating fish feed, but it also excels in creating a wide array of pet feed, setting itself apart as a versatile, robust, and incredibly efficient solution.
Below, we present a wealth of information detailing product features, various configurations, company certifications, packaging specifics, and genuine customer testimonials.
This all-encompassing document is designed to offer you a profound insight into why our Floating Fish Feed Extruder is the optimal choice for elevating your feed production capabilities.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Introducing the pinnacle of innovation in aquaculture feeding solutions - the Floating Fish Feed Extruder. Expertly crafted by Luoyang Smartech Machinery Equipment Co., Ltd., this state-of-the-art equipment is engineered to seamlessly convert an array of raw materials into superior quality floating feeds. Utilizing advanced extrusion technology, coupled with precise heat and pressure mechanisms, it transforms fish meal, soybean meal, grains, and a variety of essential vitamins and minerals into consistent, uniform pellets. These pellets are not only thoroughly cooked and easily digestible but also possess an exceptional ability to float on water surfaces for extended durations, catering to the exacting needs of fish farmers across the globe.
1.2 Core Advantages
- Exceptional Floating Capability: Crafts superbly buoyant fish feed pellets that effortlessly stay afloat on the water's surface for prolonged periods.
- Adaptable for Pet Feed: Versatile enough to produce an expansive variety of pet foods, tailored specifically for cats, dogs, and other animals with precise dietary needs.
- Customizable Output Capacities: A diverse range of models and configurations are available to match production output precisely with the scale of your business operations.
- Energy Efficient & Cost-Effective: Ingeniously designed to reduce energy consumption while boosting productivity, effectively decreasing long-term operational expenditures.
- Durability & Reliability: Constructed with premium-grade steel and other robust materials, ensuring a prolonged service life and dependable performance under continuous operation.
- Simple Operation & Maintenance: User-friendly controls and strategically accessible components significantly reduce downtime and streamline maintenance efforts.
2. Different Models: Experience the versatility and adaptability of our collection, as we present a wide array of models tailored to meet the diverse production needs of your enterprise.
2.1 Model Range Overview: Discover the breadth of our product offerings, where each model has been crafted with precision to cater to specific operational requirements.
To cater to businesses of various scales, our Floating Fish Feed Extruder comes in several models differentiated primarily by capacity, power consumption, and design configurations. Each model is showcased through detailed images for easier comparison. Our product lineup typically includes (but is not limited to): Explore the breadth of our collection, where models are meticulously designed to meet the distinct needs of every enterprise, offering an ideal blend of capacity, power efficiency, and structural innovation. With our detailed imagery, you can effortlessly compare and select the perfect match for your operational aspirations.
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Small-Scale Extruder (Model S-Series): The ideal partner for budding farms and startups, engineered to provide exceptional performance with minimal energy requirements.
- Capacity: ~50-100 kg/hr: Efficiently designed to meet the modest production demands of emerging businesses.
- Ideal for small farms or startups: Tailored for those embarking on their aquaculture ventures, ensuring quality output with every use.
- Low power consumption: Engineered for eco-conscious operations, minimizing energy use while maximizing productivity.
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Medium-Scale Extruder (Model M-Series): This model strikes a perfect balance for growing enterprises, crafted to support mid-range production with superior efficiency.
- Capacity: ~200-400 kg/hr: Seamlessly supports the increased production needs of expanding operations.
- Perfect for mid-range businesses and expanding operations: Optimized for businesses on the growth trajectory, offering scalability and reliability in every operation.
- Balanced in terms of power use and output: Harmonizes energy use with output capacity, ensuring peak performance without excess power consumption.
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Large-Scale Extruder (Model L-Series): The powerhouse for industrial-scale operations, engineered for unparalleled output and robust functionality.
- Capacity: 500 kg/hr and above: Designed to meet the rigorous demands of large-scale production environments, consistently delivering high volumes.
- Suitable for industrial-scale feed production lines: Ideal for enterprises requiring vast production capabilities, ensuring reliability and efficiency at every scale.
- Features robust motors and advanced control systems: Equipped with high-performance motors and cutting-edge control systems, ensuring precision and power in every feed extrusion process.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Recognizing that diverse regions and varied fish species necessitate distinct pellet characteristics, we proudly offer adaptable design and process flexibility to cater to specific needs and preferences:
- Feeder Type: Select from volumetric or gravimetric feeding systems, meticulously designed to accommodate an array of raw materials and feed formulations, ensuring optimal compatibility and performance.
- Screw Configurations: Utilize our modular screw sections, engineered to adjust flow characteristics with precision, thus achieving the desired pellet density with unmatched accuracy.
- Dies and Cutters: Benefit from interchangeable dies that allow for versatile diameter and shape adjustments of the pellets. Our adjustable cutter assembly enables meticulous regulation of pellet length, ensuring uniformity and quality.
- Heating Mechanisms: Choose from electric, steam, or hybrid heating systems, tailored to match energy availability and align with production cost objectives for efficient operations.
4.2 Automation Levels
For operations that demand sophistication, our fully automated control systems provide real-time monitoring of critical parameters such as temperature, pressure, torque, and feed rate. We also offer semi-automated solutions, perfect for smaller or budget-conscious facilities, maintaining efficiency with manual oversight.
5.1 Production Line Supporting Equipment
If you are considering a fully integrated production line for high-volume feed manufacturing, we offer a suite of complementary machines designed to ensure unparalleled efficiency and quality:
- Raw Material Grinder: Expertly pulverizes essential ingredients, such as corn, grains, and soybean meal, to achieve the perfect fineness, ensuring uniformity and quality.
- Mixer and Blender: Meticulously ensures a homogeneous blend of raw materials, vital vitamins, and essential minerals before proceeding to extrusion, guaranteeing optimal feed quality.
- Pre-Conditioner (Optional): Moisturizes and partially cooks ingredients prior to extrusion, enhancing pellet quality and efficiency of the subsequent processing stages.
- Dryer or Oven: Reduces the moisture content of the freshly extruded feed pellets, ensuring extended shelf life, improved quality, and prevention of mold formation.
- Cooling Machine: Lowers pellet temperature efficiently post-drying to prevent condensation during storage, thereby maintaining pellet integrity.
- Flavoring & Coating Equipment (Optional): Sprays oils, palatants, or vitamins onto the pellet surface to enhance the palatability and nutritional value, catering to specific feed requirements.
- Packaging Machine: Automates the bagging and sealing process, which not only maintains product freshness but also significantly reduces labor costs, boosting overall efficiency.
By assembling a cohesive production line, you not only save on operational time but also ensure product consistency, as each stage is fine-tuned to work seamlessly with subsequent processes, optimizing productivity and quality.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
The primary function of this advanced extruder is to produce high-quality floating fish feed pellets. By controlling extrusion conditions meticulously-temperature, moisture, and pressure-starch gelatinization is optimized, resulting in pellets with enduring buoyancy. Floating pellets are crucial for many fish species, as they enable farm operators to monitor feeding behavior effectively and minimize feed wastage.
2- Pet Feed Production
Beyond aquaculture, this versatile extruder excels in manufacturing premium pet feed for a wide variety of animals, including cats, dogs, birds, and small mammals. By finely altering the ingredient composition and making precise adjustments in extrusion parameters (time, temperature, and mechanical shear), the same machine produces high-quality pet feed pellets. These pellets are enhanced with:
- Enhanced Digestibility: Ensures thorough cooking of carbohydrates and proteins for superior digestibility.
- Balanced Nutrition: Features the ability to incorporate essential vitamins, minerals, and health supplements for a holistic diet.
- Appealing Texture: Caters to pet species' preference, whether it be for soft or crunchy textures, ensuring satisfaction and palatability.
Luoyang Smartech Machinery Equipment Co., Ltd. stands at the forefront as a pioneering manufacturer and exporter, specializing in the sophisticated design and production of state-of-the-art machinery tailored for the biomass energy, feed production, agriculture, and recycling sectors. With a rich heritage of expertise and an unwavering commitment to innovation, our company offers integrated solutions that seamlessly meet the diverse and evolving needs of our esteemed global clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, all meticulously engineered to elevate production efficiency within the biomass and feed industries. We further present an array of high-performance machinery including Crusher Machines, Grinding Machines, and Wood Chipper Machines, skillfully serving industries that demand precise material processing. In the realm of drying, packaging, and storage, our Dryer Machines, Packaging Machines, and Coolers deliver consistent and dependable performance. Our portfolio is further enriched with advanced technology, featuring Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, facilitating comprehensive process optimization for improved operational outcomes.
At Luoyang Smartech Machinery Equipment Co., Ltd., we are committed to delivering equipment that exemplifies durability and energy efficiency. Our products are tailored to precisely align with the unique specifications of each customer, ensuring unparalleled satisfaction. Every item we produce adheres to rigorous international standards, including CE and ISO certifications, guaranteeing superior quality and exceptional reliability.
- Vast Experience in the Industry: With years of expertise, Luoyang Smartech Machinery Equipment Co., Ltd. has specialized in the innovative design and manufacturing of cutting-edge extrusion equipment tailored for both aqua feed and pet food, ensuring superior quality and performance.
- Unparalleled Technical Expertise: Our dynamic team, comprising skilled mechanical engineers, dedicated nutrition experts, and innovative food technologists, works in synergy to continually enhance machine efficiency and elevate feed quality to unprecedented levels.
- Expansive Global Reach: Successfully exporting to diverse continents, we adapt our state-of-the-art solutions to align with regional feed formulations, ensuring full compliance with local requirements and standards.
- Dedicated After-Sales Support: Enjoy a comprehensive suite of assistance services, from seamless installation and thorough training to efficient troubleshooting and ready availability of spare parts, ensuring your operations run smoothly.
- Driven by Innovation: Our commitment to innovation leads us to regularly update our designs, harnessing cutting-edge technologies to boost energy efficiency, minimize environmental impact, and maximize throughput, setting new benchmarks in the industry.
Adhering to the highest quality and safety standards is fundamental when manufacturing our feed equipment. Our Floating Fish Feed Extruder and production lines are often certified with the following (subject to regional requirements):
- CE (Conformité Européenne): This prestigious certification attests to our compliance with rigorous European health, safety, and environmental protection standards, affirming our commitment to excellence.
Ensuring your machine arrives in pristine condition is our top priority. Our packaging strategies typically incorporate:
- Sturdy Wooden Cases: Expertly crafted to endure long-distance transport, with secure brackets that firmly anchor the machine in place, safeguarding it against damage.
- Moisture-Resistant Wrapping: Utilizing protective layers of plastic wrap and foam, our packaging effectively shields the machine from dust and humidity, ensuring it arrives in perfect condition.
- Comprehensive Labeling and Documentation: Each package features clear handling instructions and is accompanied by detailed shipping documents, streamlining customs clearance and ensuring a hassle-free process.
Over the years, our commitment to quality has earned us a wealth of glowing reviews from satisfied clients. Common accolades include:
- User-Friendly Operation: Operators praise the intuitive control panels and consistently stable feed rate, with pellet quality that stands out, simplifying the production process.
- Unwavering Quality: Clients report consistently uniform pellet sizes, exceptional floating properties, and high palatability, ensuring the satisfaction of end-users.
- Dependable After-Sales Service: We provide rapid responses to technical queries, ensure the ready availability of spare parts, and offer remote troubleshooting guidance, fostering client confidence.
- Increased Operational Efficiency: Many clients have observed significant reductions in labor costs and production downtime after transitioning to our advanced extruder and integrated production line.
Here is a selection of our clients' testimonials:
- "Starting with the small S-Series extruder for my fish farm, I was amazed by its exceptional floating time and pellet uniformity, surpassing all expectations!" - Mr. Thompson, Fish Farm Owner
- "Transitioning to this extruder slashed our energy bills and amplified our production capacity. We now produce both floating fish feed and dog food with remarkable efficiency." - Ms. Chavez, Pet Food Manufacturer
- "The installation was seamless, and the machine's performance has been consistently excellent from day one. Their team offered superb technical training." - Mr. Kurian, Aqua Feed Distributor
Embark on Your Journey to Superior Feed Production
Opting for our Floating Fish Feed Extruder means investing in a robust, efficient, and versatile solution crafted to meet the ever-evolving needs of modern aquaculture and pet feed production. From single-machine models perfect for small-scale operations to comprehensive production lines ideal for large industrial facilities, our extruder provides a scalable pathway for any feed manufacturer eager to enhance quality, consistency, and output.
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