Floating Fish Feed Extruder
Welcome to an in-depth exploration of the exceptional performance delivered by our Floating Fish Feed Extruder, designed to revolutionize your production efficiency.
Crafted with precision, this sophisticated equipment is tailored to cater to the varying demands of aqua feed manufacturers, fish farms, and pet food producers across the globe.
Whether you're in search of a single machine for intimate-scale operations or a comprehensive production line for extensive manufacturing, our extruder can be precisely tailored to align with your specific needs.
Beyond producing floating fish feed, this remarkable machine offers the flexibility to create an array of pet feeds, establishing itself as a versatile, robust, and efficient powerhouse of productivity.
Dive into the detailed insights that follow, encompassing everything from the product's unique features and diverse configurations to our esteemed company certifications, packaging precision, and authentic customer testimonials.
This all-encompassing document is designed to ensure you grasp why our Floating Fish Feed Extruder is the perfect solution for elevating your feed production endeavors.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Discover the pinnacle of aquaculture innovation with our Advanced Floating Fish Feed Extruder. Crafted with precision, this state-of-the-art machine is designed to metamorphose raw materials into superior quality floating fish feeds. By harnessing the power of extrusion technology, alongside controlled heat and pressure, it transforms components like fish meal, soybean meal, grains, enriched with essential vitamins, minerals, and nutrients, into consistent, nutrient-rich pellets. The extrusion process guarantees these pellets are thoroughly cooked and easily digestible, maintaining their buoyancy for prolonged periods-a critical feature prized by aquaculture experts worldwide.
1.2 Core Advantages
- Exceptional Floating Capability: Expertly engineered to produce fish feed pellets with perfect buoyancy, ensuring they remain afloat on the water's surface for extended durations, enhancing feeding efficiency.
- Adaptable for Pet Feed: Versatile enough to manufacture a diverse array of pet foods tailored for animals like cats and dogs, accommodating specialized dietary needs and formulations.
- Customizable Output Capacities: A variety of models and configurations are available, empowering you to align production capabilities seamlessly with your business scale and demands.
- Energy Efficient & Cost-Effective: Ingeniously designed to optimize energy usage while enhancing productivity, this machine significantly reduces long-term operational costs, proving to be an economical choice.
- Durability & Reliability: Constructed with premium-grade steel and robust materials, this extruder promises unmatched durability and reliability, ensuring a long lifespan even under rigorous operating conditions.
- Simple Operation & Maintenance: Featuring user-friendly controls and components that are easily accessible, this machine minimizes downtime, making maintenance straightforward and efficient.
2. Different Models
2.1 Model Range Overview
To cater to businesses of various scales, our Advanced Floating Fish Feed Extruder is available in several distinct models. These models are specifically tailored based on capacity, power consumption, and unique design configurations, ensuring an ideal fit for every enterprise. Explore each model through our detailed images, designed to provide effortless comparison. Our esteemed product range includes, but is not limited to, the following options:
-
Small-Scale Extruder (Model S-Series):
- Capacity: ~50-100 kg/hr
- Perfectly suited for small farms or burgeoning startups.
- Engineered for low power consumption, maximizing efficiency.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: ~200-400 kg/hr
- An impeccable choice for mid-range businesses and those on an expansion journey.
- Offers a balanced approach to power usage while delivering impressive output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and above
- The ultimate solution for industrial-scale feed production lines.
- Equipped with robust motors and cutting-edge control systems to enhance performance.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
We understand that different regions and fish species require unique pellet properties. Hence, we offer design and process flexibility:
- Feeder Type: Choose between volumetric or gravimetric feeding systems, meticulously designed to cater to diverse raw materials or feed formulations, ensuring the perfect blend for your aquaculture needs.
- Screw Configurations: Our modular screw sections provide unmatched adaptability to modify flow characteristics, empowering you to achieve precise pellet density with ease.
- Dies and Cutters: Experience the convenience of interchangeable dies that effortlessly adjust pellet diameter and shape, alongside an adjustable cutter assembly designed to easily control pellet length.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems tailored to your energy availability and cost considerations, optimizing your production process.
4.2 Automation Levels
Elevate your operations with our fully automated control systems, offering real-time monitoring of essential parameters like temperature, pressure, torque, and feed rate. For smaller or budget-constrained facilities, our semi-automated solutions provide the ideal balance with manual oversight.
5.1 Production Line Supporting Equipment
If you're envisioning a fully integrated production line to amplify your feed manufacturing output, consider our extensive range of complementary machinery:
- Raw Material Grinder: Expertly pulverizes ingredients such as corn, grains, and soybean meal, meticulously achieving your desired fineness.
- Mixer and Blender: Delivers a perfectly homogeneous blend of raw materials infused with essential vitamins and minerals in preparation for extrusion.
- Pre-Conditioner (Optional): Enhances the ingredients by moisturizing and partially cooking them prior to extrusion, thus elevating pellet quality.
- Dryer or Oven: Skillfully reduces moisture content in newly extruded feed pellets, ensuring longer shelf life and mold prevention.
- Cooling Machine: Efficiently lowers pellet temperature post-drying to avert condensation during storage.
- Flavoring & Coating Equipment (Optional): Enhances palatability and nutritional value by spraying oils, palatants, or vitamins onto the pellet surfaces.
- Packaging Machine: Automates the entire bagging and sealing process to preserve product freshness while significantly lowering labor costs.
Crafting a cohesive production line not only saves valuable operational time but also guarantees product consistency, with each stage meticulously calibrated to harmonize with subsequent processes.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
This advanced extruder specializes in creating floating fish feed pellets. By precisely controlling extrusion conditions such as temperature, moisture, and pressure, starch gelatinization is optimized to produce pellets that remain buoyant for extended durations. This is pivotal for many fish species, enabling farm operators to better monitor feeding behaviors while minimizing feed wastage.
2- Pet Feed Production
Beyond aquaculture, this versatile extruder is also adept at crafting premium pet feed for cats, dogs, birds, and small mammals. By simply adjusting the ingredient composition and modifying extrusion parameters (time, temperature, and mechanical shear), this machine can seamlessly produce high-quality pet feed pellets. These pellets offer key benefits such as:
- Enhanced Digestibility: Achieved through thorough cooking of carbohydrates and proteins.
- Balanced Nutrition: Easily incorporates essential vitamins, minerals, and health supplements.
- Appealing Texture: Tailored to the distinct preference of each pet species, whether they prefer softness or crunchiness.
Luoyang Smartech Machinery Equipment Co., Ltd is a prestigious leader in the manufacturing and exportation of state-of-the-art machinery, specifically tailored for the biomass energy, feed production, agriculture, and recycling sectors. With an extensive track record and unwavering commitment to innovation, we deliver comprehensive and tailored solutions to fulfill the multifaceted demands of our esteemed international clientele.
Our diverse product catalog encompasses Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, meticulously crafted to significantly bolster production efficiency within the biomass and feed sectors. Additionally, we provide an array of high-performance machinery, including Crusher Machines, Grinding Machines, and Wood Chipper Machines, expertly serving industries that demand precise material handling. For optimal solutions in drying, packaging, and storage, explore our Dryer Machines, Packaging Machines, and Coolers that promise unwavering, dependable performance. Furthermore, our advanced technology suite includes Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, empowering extensive process optimization.
At Luoyang Smartech Machinery Equipment Co., Ltd, we are dedicated to delivering equipment that excels in durability and energy efficiency while being precisely tailored to meet each customer's unique specifications. Our entire product lineup is crafted to align with international standards, such as CE and ISO certifications, ensuring unmatched quality and reliability.
- Vast Experience: Decades of specialization in crafting state-of-the-art extrusion equipment for diverse applications in both aqua feed and pet food industries.
- Unrivaled Technical Expertise: Our dedicated team comprises mechanical engineers, nutrition specialists, and food technologists who work in harmony to continually enhance machine performance and elevate feed quality.
- Worldwide Presence: Our solutions have been exported successfully across continents, tailoring our offerings to fit regional feed formulations and compliance standards seamlessly.
- Comprehensive After-Sales Support: We offer a full spectrum of support, including installation, training, troubleshooting, and a ready supply of spare parts to ensure your operations run smoothly.
- Driven by Innovation: We consistently enhance our designs with cutting-edge technologies aimed at boosting energy efficiency, minimizing environmental impact, and maximizing throughput.
Superior Quality and Safety Standards in Feed Equipment Manufacturing. Our Floating Fish Feed Extruder and production lines are generally accompanied by the following certifications, subject to regional requirements:
- CE Certification (Conformité Européenne): Ensures compliance with stringent European health, safety, and environmental protection standards.
Committed to Delivering Machines in Immaculate Condition. Our packaging typically utilizes:
- Durable Wooden Cases: Engineered to endure lengthy transport, with securing brackets that keep the machine anchored securely.
- Moisture-Proof Wrapping: A combination of plastic wrap and foam ensures protection against dust and humidity.
- Clear Labeling and Comprehensive Documentation: Each package is meticulously labeled with handling instructions and includes detailed shipping documents to facilitate smooth customs clearance.
Throughout the years, we have accumulated an array of glowing reviews from our delighted clients, highlighting:
- User-Friendly Operation: Operators commend the intuitive control panels and consistently stable feed rate and pellet quality.
- High-Quality Consistency: Customers laud the uniform pellet sizes, exceptional floating properties, and excellent feed palatability.
- Dependable After-Sales Service: Swift responses to technical inquiries, availability of spare parts, and remote troubleshooting guidance.
- Enhanced Efficiency: Many customers report significant reductions in labor costs and production downtime after transitioning to our extruder and integrated line.
Here are a few condensed testimonials:
- "Starting with the small S-Series extruder for my fish farm was a game-changer; it surpassed my expectations for floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder drastically lowered our energy expenses and increased our production capacity, effectively enabling us to manufacture both floating fish feed and dog food." - Ms. Chavez, Pet Food Manufacturer
- "The installation was seamless, and the machine delivered consistent performance from the start. The technical training provided by their team was outstanding." - Mr. Kurian, Aqua Feed Distributor
Your Gateway to Superior Feed Production
By investing in our Floating Fish Feed Extruder, you're securing a durable, efficient, and adaptable solution crafted to meet the evolving needs of contemporary aquaculture and pet feed production. Whether opting for single-machine models suitable for small-scale operations or expansive production lines for large industrial ventures, our extruder provides a scalable avenue for any feed manufacturer seeking to enhance quality, consistency, and production output.
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