Floating Fish Feed Extruder
Welcome to our in-depth presentation, unveiling the superior capabilities of our high-performance Floating Fish Feed Extruder.
Crafted meticulously to cater to the diverse demands of aqua feed manufacturers, fish farms, and pet food producers across the globe, this specialized equipment sets a new standard in feed production.
No matter if you require a standalone machine tailored for smaller operations or a comprehensive production line for expansive manufacturing endeavors, our extruder is fully customizable to accommodate your precise specifications.
This remarkable machine not only excels in producing top-quality floating fish feed but also demonstrates versatility by efficiently crafting a variety of pet feeds, making it an indispensable, robust, and adaptable solution.
In the following sections, we will dive into a wealth of information, elucidating product features, exploring various configurations, showcasing our esteemed company certifications, discussing secure packaging methods, and sharing authentic feedback from our valued customers.
This exhaustive document is your gateway to understanding why our Floating Fish Feed Extruder is the quintessential choice for fulfilling your feed production aspirations.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Our Floating Fish Feed Extruder stands as a beacon of innovation, meticulously crafted to transform raw ingredients into premium floating feeds. Utilizing state-of-the-art extrusion technology, it expertly combines heat and pressure to convert components like fish meal, soybean meal, grains, essential vitamins, minerals, and more into perfectly uniform pellets. This cutting-edge extrusion method ensures that the pellets are thoroughly cooked, highly digestible, and remain buoyant on water surfaces for prolonged durations-ideal characteristics that have garnered the trust and preference of fish farmers worldwide.
1.2 Core Advantages
- Exceptional Floating Capability: Engineers fish feed pellets with outstanding buoyancy, designed to effortlessly float on water surfaces for extended timeframes.
- Adaptable for Pet Feed: Versatile in its application, it can efficiently produce an extensive variety of pet foods tailored for cats, dogs, and other animals requiring distinct nutritional profiles.
- Customizable Output Capacities: Offers a spectrum of models and configurations, enabling seamless alignment of production output with the specific demands of various business scales.
- Energy Efficient & Cost-Effective: Engineered for excellence in energy conservation, it optimizes productivity while substantially reducing operational expenses over time.
- Durability & Reliability: Constructed from premium-grade steel and robust materials, promising an enduring service life even under rigorous, continuous operation.
- Simple Operation & Maintenance: Features user-friendly controls and strategically placed components, significantly cutting down on downtime and simplifying maintenance.
2. Diverse Model Selection
2.1 Comprehensive Model Range Overview
To meet the diverse needs of businesses, our Floating Fish Feed Extruder is available in multiple models, each uniquely designed with varying capacities, power requirements, and innovative design configurations. Effortless comparison is facilitated through meticulously captured images. Our extensive product lineup typically features but is not confined to:
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr
- An ideal choice for small-scale farms or budding startups seeking efficiency.
- Remarkably low power consumption, optimized for cost efficiency.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr
- An impeccable fit for mid-sized enterprises and businesses on the brink of expansion.
- Strikes a perfect balance between power usage and production output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and beyond
- Engineered for large-scale, industrial feed production operations.
- Equipped with powerful motors and sophisticated control systems for optimal performance.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
We understand that the diverse needs of various regions and unique fish species call for distinct pellet characteristics. As a result, we proudly offer design and process flexibility to meet these demands:
- Feeder Type: Choose between volumetric or gravimetric feeding systems, customized to accommodate different raw materials or feed formulations, ensuring optimal performance and efficiency.
- Screw Configurations: Benefit from our modular screw sections, ingeniously crafted to modify flow characteristics and attain precise pellet density for superior results.
- Dies and Cutters: Utilize our range of interchangeable dies to easily adjust pellet diameter and shape. The adjustable cutter assembly empowers you to regulate pellet length to your exact specifications.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems, tailored to match your energy resources and production cost requirements, providing a balance between efficiency and economy.
4.2 Automation Levels
For operations demanding the highest precision, our fully automated control systems provide real-time monitoring of pivotal parameters like temperature, pressure, torque, and feed rate, ensuring unparalleled control. Alternatively, opt for semi-automated solutions with manual oversight, ideal for smaller operations or those with budget constraints, offering flexibility without compromising quality.
5.1 Production Line Supporting Equipment
Envisioning a fully-integrated feed production line for high-volume manufacturing? Dive into our comprehensive suite of complementary machines, designed to elevate your production efficiency:
- Raw Material Grinder: Expertly pulverizes essential ingredients like corn, grains, and soybean meal, ensuring they reach the perfect fineness for optimal processing.
- Mixer and Blender: Meticulously blends raw materials with crucial vitamins and minerals, creating a harmonious mix ready for precise extrusion.
- Pre-Conditioner (Optional): Skillfully moisturizes and partially cooks the ingredients before extrusion, significantly enhancing the quality of the pellets.
- Dryer or Oven: Efficiently reduces moisture in freshly extruded feed pellets, securing better shelf life and protecting against mold formation.
- Cooling Machine: Effectively lowers pellet temperature after drying, preventing unwanted condensation during storage.
- Flavoring & Coating Equipment (Optional): Applies oils, palatants, or vitamins onto pellet surfaces, significantly enhancing taste and nutritional profile.
- Packaging Machine: Seamlessly automates bagging and sealing, preserving product freshness while minimizing labor efforts.
Crafting a cohesive production line not only streamlines operations but guarantees consistency, as each stage is meticulously aligned to work harmoniously with the next, ensuring top-tier product quality.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
At the heart of our extruder's capabilities is the production of floating fish feed pellets. With precise control over extrusion conditions-temperature, moisture, and pressure-we optimize starch gelatinization, creating pellets that remain buoyant for prolonged periods. This buoyancy is vital for numerous fish species, allowing farm operators enhanced observation of feeding behavior and minimizing feed waste.
2- Pet Feed Production
Beyond aquaculture, our extruder shines in crafting pet feed for an array of animals, including cats, dogs, birds, and small mammals. By simply adjusting ingredient composition and fine-tuning extrusion parameters-time, temperature, and mechanical shear-the same machine produces premium pet feed pellets. These pellets are characterized by:
- Enhanced Digestibility: In-depth cooking of carbohydrates and proteins, ensuring optimal nutrient absorption.
- Balanced Nutrition: Easily incorporates vitamins, minerals, and health-enhancing supplements for a well-rounded diet.
- Appealing Texture: Tailors to each pet species' preference, delivering the ideal softness or crunchiness for their enjoyment.
Luoyang Smartech Machinery Equipment Co., Ltd stands at the forefront of innovation as a preeminent manufacturer and exporter. We are dedicated to crafting state-of-the-art machinery tailored for the biomass energy, feed production, agriculture, and recycling sectors. With years of seasoned expertise and a commitment to cutting-edge advancements, we deliver comprehensive solutions that cater to the unique and varied demands of our clients worldwide.
Our diverse product range includes: Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, all meticulously engineered to boost production efficiencies in both the biomass and feed industries. Additionally, we provide a selection of high-performance machinery such as: Crusher Machines, Grinding Machines, and Wood Chipper Machines, perfectly suited for industries demanding precise material handling. For comprehensive drying, packaging, and storage solutions, our advanced: Dryer Machines, Packaging Machines, and Coolers ensure consistent and reliable performance. Our portfolio also highlights pioneering technologies such as: Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, crafted to enable a holistic approach to process optimization.
At Luoyang Smartech Machinery Equipment Co., Ltd, our pride lies in presenting equipment that embodies durability and energy efficiency, meticulously customized to meet the precise demands of our customers. All our products uphold the highest quality and reliability standards, adhering strictly to international certifications including CE and ISO.
- Rich and Extensive Experience: With years devoted to the art and science of crafting top-tier extrusion equipment, we specialize in both aqua feed and pet food applications, making us an industry leader.
- Technical Mastery: Comprising mechanical engineers, nutrition specialists, and food technologists, our team is dedicated to continuously enhancing machine efficiency and the quality of feed produced.
- Global Influence: Our products have reached multiple continents, with solutions tailored to regional feed formulations and specific compliance standards.
- Exceptional After-Sales Support: We offer extensive support, including installation, training, troubleshooting, and easy access to spare parts.
- Innovation at the Core: Our designs are consistently updated to embrace new technologies, enhancing energy efficiency, reducing environmental impact, and boosting throughput.
Adhering to the highest quality and safety standards, our Floating Fish Feed Extruder and production lines are equipped with essential certifications, depending on regional requirements:
- CE Certification (Conformité Européenne): Ensures compliance with stringent European health, safety, and environmental protection standards.
Dedicated to delivering pristine equipment, our packaging methods include:
- Sturdy Wooden Cases: Constructed to endure long-haul transport, with securing brackets to firmly hold the machine.
- Moisture-Proof Wrapping: Protective layers of plastic wrap and foam guard against dust and humidity.
- Detailed Labeling and Documentation: Each package features handling labels and is supplemented with comprehensive shipping documents for smooth customs clearance.
Our reputation is bolstered by numerous positive reviews from satisfied clients. Common commendations include:
- User-Friendly Operation: Operators praise the intuitive control panels and the stable feed rate, along with excellent pellet quality.
- Steady Quality: Our clients consistently report uniform pellet sizes, superior floating properties, and high feed palatability.
- Dependable After-Sales Service: We are known for our rapid response to technical queries, availability of spare parts, and remote troubleshooting assistance.
- Enhanced Efficiency: Clients have experienced significant reductions in labor costs and production downtime after upgrading to our extruder and integrated production line.
Here are a few of our highlighted testimonials:
- "Starting with the small S-Series extruder transformed my small fish farm. It surpassed my expectations in floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder dramatically cut our energy bills and increased our production capacity. We now efficiently produce both floating fish feed and dog food." - Ms. Chavez, Pet Food Manufacturer
- "The installation was seamless, and the machine has performed consistently from the start. Their team offered outstanding technical training." - Mr. Kurian, Aqua Feed Distributor
Your Gateway to Superior Feed Production
Choosing our Floating Fish Feed Extruder is an investment in a robust, efficient, and versatile solution tailored to the dynamic needs of contemporary aquaculture and pet feed production. From single-machine models ideal for small operations to comprehensive production lines for large-scale facilities, our extruder provides a scalable path for any feed manufacturer seeking to elevate quality, consistency, and output.
3cb1ff31