Floating Fish Feed Extruder
Welcome to our exclusive showcase of the high-performance Floating Fish Feed Extruder, designed by Luoyang Smartech Machinery Equipment Co., Ltd.
This innovative and specialized equipment is meticulously engineered to cater to the wide-ranging demands of aqua feed manufacturers, fish farms, and pet food producers across the globe.
Whether you require a standalone machine for smaller operations or a comprehensive production line for extensive manufacturing, our extruder can be expertly tailored to meet your precise specifications and requirements.
Capable of producing both floating fish feed and a diverse array of pet feed, this machine is celebrated for its versatility, durability, and unparalleled efficiency.
We invite you to explore the extensive details provided below, which encompass everything from remarkable product features and various configurations to esteemed company certifications, exceptional packaging, and genuine customer testimonials.
This all-encompassing guide is crafted to provide you with an in-depth understanding of why our Floating Fish Feed Extruder is the optimal choice for fulfilling your feed production aspirations.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Our Floating Fish Feed Extruder is a state-of-the-art apparatus meticulously engineered to convert raw materials into premium-quality floating feeds. Harnessing the power of extrusion, combined with precise heat and pressure, this exemplary machine transforms ingredients such as fish meal, soybean meal, grains, along with essential vitamins, minerals, and nutrients, into uniform, top-grade pellets. The cutting-edge extrusion process guarantees that these pellets are thoroughly cooked, supremely digestible, and possess prolonged buoyancy on water surfaces-a feature highly prized by fish farmers around the globe.
1.2 Core Advantages
- Exceptional Floating Capability: Crafts impeccably buoyant fish feed pellets that proficiently float on the water surface for extended periods, ensuring optimal feeding.
- Adaptable for Pet Feed: Engineered to produce an extensive variety of pet food, catering seamlessly to the dietary needs of cats, dogs, and other animals requiring specialized nutrition.
- Customizable Output Capacities: Diverse models and configurations enable precise alignment of production capacity with the specific scale of your business operations.
- Energy Efficient & Cost-Effective: Strategically designed to minimize energy usage while enhancing output, effectively reducing long-term operational expenses and boosting efficiency.
- Durability & Reliability: Constructed from superior-quality steel and robust materials, ensuring exceptional longevity and reliable performance even under continuous operation.
- Simple Operation & Maintenance: With user-friendly controls and easily accessible components, this machine significantly reduces downtime and simplifies maintenance processes, ensuring smooth operations.
2. Diverse Model Selections
2.1 Comprehensive Model Range Overview
To accommodate businesses of all sizes, our User-Friendly Floating Fish Feed Extruder is available in a variety of models. These models are primarily distinguished by their capacity, power consumption, and design configurations, meticulously displayed through detailed imagery for seamless comparison. Our extensive product range includes, but is not confined to:
-
Small-Scale Extruder (Model S-Series):
- Capacity: Approximately 50-100 kg/hr
- An excellent choice for small farms or emerging startups.
- Engineered for low power consumption.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: Approximately 200-400 kg/hr
- Ideally suited for mid-range enterprises and growing operations.
- Strikes a perfect balance between power efficiency and output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and beyond
- Tailored for industrial-scale feed production lines.
- Equipped with robust motors and cutting-edge control systems.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
At Luoyang Smartech Machinery Equipment Co., Ltd., we recognize the diversity in aquatic habitats, with each region and fish species demanding specific pellet characteristics. To address this need, our User-Friendly Floating Fish Feed Equipment for Pet Food Manufacturing is engineered with unparalleled design and process adaptability:
- Feeder Type: Choose between volumetric or gravimetric feeding mechanisms, meticulously crafted to accommodate varying raw materials or feed formulations, ensuring precision and efficiency in your production process.
- Screw Configurations: Our modular screw sections allow you to tailor the flow dynamics, providing fine-tuned control over pellet density and consistency, meeting the unique demands of your aquatic feed production.
- Dies and Cutters: Experience versatility with our interchangeable dies, which permit adjustments in pellet diameter and shape. Our adjustable cutter assembly ensures you can regulate pellet length with ease, tailoring your product to exact specifications.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems, designed to align with your specific energy availability and production cost requirements, optimizing operational efficiency.
4.2 Automation Levels
For elevated production capabilities, our state-of-the-art fully automated control systems offer real-time monitoring of critical parameters such as temperature, pressure, torque, and feed rate. Additionally, we provide semi-automated solutions with manual oversight, perfect for smaller operations or facilities with budget constraints, without compromising on operational effectiveness.
5.1 Production Line Supporting Equipment
When you envision a fully integrated, high-capacity production line for feed manufacturing, embrace our expertly curated suite of complementary machines:
- Raw Material Grinder: This powerful grinder pulverizes ingredients such as corn, grains, and soybean meal to the exact fineness required, setting the stage for premium feed production.
- Mixer and Blender: Achieve a perfectly homogeneous blend of raw materials, vitamins, and minerals, optimizing the mix for superior extrusion performance.
- Pre-Conditioner (Optional): Moisturizes and partially cooks ingredients pre-extrusion, drastically elevating pellet quality and finish.
- Dryer or Oven: Essential for reducing moisture content in freshly extruded feed pellets, this step ensures increased shelf life and mold prevention.
- Cooling Machine: Effectively reduces pellet temperature post-drying, crucial for preventing moisture condensation during storage.
- Flavoring & Coating Equipment (Optional): Enhance the palatability and nutritional value of your feed by applying oils, palatants, or vitamins to pellet surfaces.
- Packaging Machine: Streamline your operation with automated bagging and sealing, preserving product freshness and cutting labor expenses.
By orchestrating a well-harmonized production line, you not only slash operational time but also guarantee product uniformity, with every phase meticulously tuned to complement subsequent processes.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
The core purpose of this advanced extruder is crafting floating fish feed pellets. Through precisely managed extrusion parameters-temperature, moisture, and pressure-optimal starch gelatinization is achieved, yielding pellets that maintain buoyancy for prolonged periods. Such floating pellets are indispensable for many fish species, enabling farm operators to keenly observe feeding habits and minimize feed waste.
2- Pet Feed Production
In addition to aquaculture, our extruder excels in creating premium pet feed for cats, dogs, birds, and small mammals. By adjusting ingredient compositions and fine-tuning extrusion parameters (time, temperature, and mechanical shear), the machine produces high-quality pet feed pellets. These pellets are characterized by:
- Enhanced Digestibility: Optimal cooking of carbohydrates and proteins ensures superior digestibility.
- Balanced Nutrition: Seamlessly incorporate a range of vitamins, minerals, and health supplements into your feed.
- Appealing Texture: Tailor the texture according to pets' preferences, ranging from soft to crunchy.
Luoyang Smartech Machinery Equipment Co., Ltd is a premier leader in the manufacturing and exporting of sophisticated machinery tailored for the dynamic sectors of biomass energy, feed production, agriculture, and recycling. Harnessing years of expertise and a fervent commitment to pioneering innovation, we offer holistic solutions designed to cater to the multifaceted demands of our esteemed global clientele.
Our extensive product range encompasses Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, all engineered to significantly boost production efficiency within the biomass and feed sectors. Additionally, we present high-performance machinery such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, expertly serving industries in need of meticulous material processing. For seamless drying, packaging, and storage, our state-of-the-art Dryer Machines, Packaging Machines, and Coolers ensure consistent and dependable performance. Our distinguished portfolio is further enhanced by cutting-edge technology including Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, facilitating comprehensive process enhancement and optimization.
At Luoyang Smartech Machinery Equipment Co., Ltd, we are devoted to delivering machinery that stands out for its durability and energy efficiency, meticulously customized to fulfill the individual needs of each client. Each of our products adheres to international standards, boasting CE and ISO certifications, which guarantee exceptional quality and reliability.
- Extensive Experience: With years of dedicated expertise, we have refined the art of designing and manufacturing top-tier extrusion equipment tailored for both aqua feed and pet food applications. Our profound specialization empowers us to deliver unparalleled quality and performance.
- Technical Expertise: Our team is a powerhouse of innovation, comprising skilled mechanical engineers, nutrition experts, and cutting-edge food technologists. They unite their talents to continuously fine-tune machine efficiency and elevate feed quality to new heights.
- Global Reach: Our international footprint spans multiple continents, where we expertly adapt our solutions to align with diverse regional feed formulations and stringent compliance requirements, ensuring our equipment meets global standards.
- After-Sales Support: We offer comprehensive support, from seamless installation and in-depth training to efficient troubleshooting and ready availability of spare parts, ensuring that your operations run smoothly post-purchase.
- Innovation-Driven: Innovation is at the heart of our ethos. We continually enhance our designs by embracing the latest technologies to boost energy efficiency, minimize environmental impact, and maximize throughput like never before.
Quality and safety standards are paramount in the manufacturing of feed equipment. Our Floating Fish Feed Extruder and production lines typically come with the following certifications (depending on your region's requirements):
- CE (Conformité Européenne): This certification is a testament to our adherence to stringent European health, safety, and environmental protection standards, ensuring reliability and peace of mind.
We prioritize delivering your machine in perfect condition. Our packaging approach typically includes:
- Robust Wooden Cases: Our durable wooden cases are engineered to endure the rigors of long-distance transport. Secure brackets ensure that your machine is held firmly, minimizing the risk of transit damage.
- Moisture-Resistant Wrapping: A protective layer of plastic wrap and foam shields your equipment from dust and humidity, preserving its pristine condition upon arrival.
- Labeling and Documentation: Each parcel is meticulously labeled with handling instructions and is accompanied by comprehensive shipping documents, streamlining customs clearance and ensuring a hassle-free delivery experience.
Over the years, we have garnered a wealth of positive reviews from satisfied clients. Some common points of praise include:
- Ease of Operation: Operators are delighted by the intuitive control panels, which provide a stable feed rate and deliver superior pellet quality consistently.
- Consistent Quality: Customers frequently commend the uniformity in pellet sizes, outstanding floating properties, and exceptional feed palatability, all hallmarks of our high-quality equipment.
- Reliable After-Sales Service: Our rapid response to technical queries, ample supply of spare parts, and remote troubleshooting guidance ensure a seamless customer experience.
- Improved Efficiency: Clients have observed a remarkable decrease in labor costs and production downtime after upgrading to our state-of-the-art extruder and integrated production lines.
Below are a few summarized testimonials:
- "I started with the small S-Series extruder for my small fish farm, and it has exceeded my expectations in terms of floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder cut our energy bills and boosted our production capacity. We now produce both floating fish feed and dog food efficiently." - Ms. Chavez, Pet Food Manufacturer
- "The installation process was smooth, and the machine's performance was consistent from day one. Their team provided excellent technical training." - Mr. Kurian, Aqua Feed Distributor
Your Path to Superior Feed Production
Invest in our Floating Fish Feed Extruder to secure a robust, efficient, and versatile solution crafted to meet the ever-evolving demands of modern aquaculture and pet feed production. Whether you are seeking a single-machine model for small-scale operations or a complete production line for large industrial facilities, our extruder offers a scalable and innovative path for any feed manufacturer aiming to enhance quality, consistency, and output.
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