Floating Fish Feed Extruder
Welcome to our thorough exploration of the exceptional Floating Fish Feed Extruder, engineered for superior performance.
This meticulously crafted piece of technology is tailored to fulfill the multifaceted demands of aqua feed producers, fish farms, and pet food manufacturers globally, ensuring optimal efficiency and quality.
Whether you're in pursuit of a singular machine for boutique, small-scale operations or require a comprehensive production line for expansive, mass manufacturing, our extruder can be precisely tailored to align with your unique specifications.
Boasting the capability to manufacture not only floating fish feed but also an array of pet feed varieties, this machine distinguishes itself as a flexible, durable, and remarkably efficient solution.
In the following sections, we will delve into comprehensive details spanning across the full spectrum of product features, various configurations, company accreditations, exquisite packaging, and genuine customer testimonials.
This expansive dossier will empower you to fully appreciate why our Floating Fish Feed Extruder stands as the quintessential choice for your feed production endeavors.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Our Floating Fish Feed Extruder represents the pinnacle of technological innovation, expertly crafted to convert raw materials into superior floating feeds. Through the sophisticated processes of extrusion, heat application, and pressure, it transforms essential ingredients-like fish meal, soybean meal, grains, vitamins, minerals, and other nutrients-into uniform and premium quality pellets. This cutting-edge extrusion technology ensures that these pellets are thoroughly cooked, highly digestible, and maintain their buoyancy on water surfaces for prolonged durations-traits that are highly esteemed by fish farmers around the world.
1.2 Core Advantages
- Exceptional Floating Capability: Expertly engineered to create perfectly buoyant fish feed pellets that steadfastly float on the water surface, extending the feeding period.
- Adaptable for Pet Feed: Versatile in design, this machine adeptly manufactures an extensive variety of pet food for cats, dogs, and other animals with specific dietary needs.
- Customizable Output Capacities: Available in multiple configurations and models, allowing seamless alignment of production capacity with the scale of your business operations.
- Energy Efficient & Cost-Effective: Engineered to significantly reduce energy use while boosting productivity, thereby offering substantial savings on operational expenses over time.
- Durability & Reliability: Constructed with premium quality steel and other robust materials, this machine promises enduring reliability and a long service life, even under continuous use.
- Simple Operation & Maintenance: Featuring user-friendly controls and easily accessible components, it minimizes downtime and maintenance efforts, ensuring smooth and efficient operation.
2. Different Models
2.1 Model Range Overview
To cater to businesses of all sizes, our diverse lineup of Floating Fish Feed Extruders offers versatile models, each uniquely designed to excel in capacity, power efficiency, and customizable design configurations. We present detailed images of each model to facilitate an effortless comparison. Our comprehensive product range typically features the following models:
-
Small-Scale Extruder (Model S-Series):
- Capacity: approximately 50-100 kg/hr
- An excellent choice for small farms or burgeoning startups.
- Designed for minimal power consumption, maximizing cost-efficiency.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: approximately 200-400 kg/hr
- Ideally suited for mid-range businesses aiming to expand operations.
- Achieves a perfect balance between power usage and production output.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and beyond
- Engineered for large-scale industrial feed production lines.
- Equipped with high-power motors and cutting-edge control systems for enhanced performance.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Recognizing the diversity of regional needs and fish species, our machine offers remarkable design and process flexibility to cater to distinct pellet properties:
- Feeder Type: Choose between volumetric or gravimetric feeding systems to perfectly match various raw material types or specific feed formulations, ensuring superior adaptability.
- Screw Configurations: Experience unparalleled customization with our modular screw sections, crafted for altering flow characteristics precisely, providing optimal pellet density with ease.
- Dies and Cutters: Our interchangeable dies allow precise adjustments to pellet diameter and shape, while the adjustable cutter assembly offers control over pellet length, enhancing production versatility.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems tailored to your energy resources and cost considerations, ensuring efficient and cost-effective operations.
4.2 Automation Levels
Upgrade to our fully automated control systems for real-time monitoring of critical parameters like temperature, pressure, torque, and feed rate, ideal for advanced operations. Alternatively, opt for our semi-automated solutions, offering manual oversight perfect for smaller-scale or budget-conscious facilities.
5.1 Production Line Supporting Equipment
If you're exploring the potential of a fully integrated production line for large-scale feed manufacturing, we present an array of complementary machines designed to elevate your production efficiency:
- Raw Material Grinder: Meticulously pulverizes essential ingredients such as corn, grains, and soybean meal to achieve the precise fineness required for optimal feed quality.
- Mixer and Blender: Expertly ensures a uniform blend of raw materials, vitamins, and minerals, preparing them perfectly for the extrusion process.
- Pre-Conditioner (Optional): Skillfully moisturizes and begins partial cooking of ingredients before extrusion, significantly enhancing the quality and consistency of the pellets.
- Dryer or Oven: Efficiently reduces moisture content in newly extruded feed pellets, optimizing shelf life and safeguarding against mold growth.
- Cooling Machine: Effectively lowers pellet temperature after drying, preventing condensation and maintaining pellet integrity during storage.
- Flavoring & Coating Equipment (Optional): Carefully sprays oils, palatants, or vitamins onto pellet surfaces, enhancing both taste appeal and nutritional value.
- Packaging Machine: Seamlessly automates the bagging and sealing process, preserving product freshness while significantly reducing labor expenses.
By meticulously assembling a cohesive production line, you not only save valuable operational time but also guarantee product consistency, as each stage is harmoniously adjusted to function seamlessly with the next.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
This extruder's primary role is to expertly craft floating fish feed pellets. By finely controlling extrusion conditions-temperature, moisture, and pressure-the machine optimizes starch gelatinization, yielding pellets that remain buoyant for prolonged durations. Such floating pellets are vital for many fish species, allowing farm operators to closely monitor feeding habits and minimize feed wastage.
2- Pet Feed Production
In addition to aquaculture, the extruder excels in the production of high-quality pet feed for cats, dogs, birds, and small mammals. With minimal alterations to ingredient composition and slight adjustments in extrusion parameters (time, temperature, and mechanical shear), the machine produces exceptional pet feed pellets, offering substantial benefits:
- Enhanced Digestibility: Thorough and precise cooking of carbohydrates and proteins ensures superior digestion.
- Balanced Nutrition: Expertly incorporates essential vitamins, minerals, and health supplements for optimal pet health.
- Appealing Texture: Customizes texture based on the specific pet species' preference for softness or crunchiness, ensuring satisfaction.
Luoyang Smartech Machinery Equipment Co., Ltd. stands at the forefront of innovation as a distinguished manufacturer and exporter. Specializing in the design and production of groundbreaking machinery, we cater to industries ranging from biomass energy and feed production to agriculture and recycling. With a rich heritage of expertise and a relentless commitment to innovation, we craft integrated solutions tailored to the diverse demands of our valued global clientele.
Our diverse product range includes: Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, each meticulously engineered to elevate production efficiency in both biomass and feed sectors. Furthermore, we supply high-caliber equipment like Crusher Machines, Grinding Machines, and Wood Chipper Machines, expertly serving industries that demand precision in material processing. For seamless operations in drying, packaging, and storage, our Dryer Machines, Packaging Machines, and Coolers consistently deliver exceptional and reliable performance. Our portfolio is further enhanced by state-of-the-art technology including Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, all crafted to facilitate comprehensive and optimized processing solutions.
At Luoyang Smartech Machinery Equipment Co., Ltd., we pride ourselves on delivering equipment that is not just robust and energy-efficient but also perfectly aligned with the unique specifications of each client. Our products uphold the highest quality and reliability standards, manufactured in strict accordance with international certifications, including CE and ISO, guaranteeing excellence and dependability.
- Vast Experience: With years of dedicated specialization, we excel in designing and manufacturing advanced extrusion equipment, tailored for both aqua feed and pet food applications, ensuring your production needs are expertly met.
- Technical Prowess: Our distinguished team, composed of mechanical engineers, nutrition experts, and seasoned food technologists, works in synergy to perpetually enhance machine efficiency and elevate feed quality, setting new industry standards.
- Global Influence: Having successfully exported our state-of-the-art machinery across numerous continents, we skillfully adapt our solutions to meet distinct regional feed formulations and stringent compliance requirements, making us a trusted global partner.
- Comprehensive After-Sales Support: We offer an all-encompassing support system, featuring everything from meticulous installation and thorough training to seamless troubleshooting and ready availability of spare parts, ensuring your operations run smoothly.
- Innovation at Our Core: By persistently upgrading our designs to incorporate cutting-edge technologies, we aim to bolster energy efficiency, shrink environmental footprints, and substantially increase throughput, driving forward the evolution of feed production.
Uncompromising on quality and safety, our Floating Fish Feed Extruder and production lines are meticulously crafted to meet critical certifications, tailored to your regional requirements, with an emphasis on the following standards:
- CE (Conformité Européenne): This certification attests to our commitment to European health, safety, and environmental protection standards, reflecting our dedication to delivering excellence.
We take pride in ensuring your machine arrives in pristine condition. Our packaging strategy typically involves:
- Sturdy Wooden Cases: Designed to endure the rigors of long-distance transport, with securing brackets that firmly hold the machine in place, safeguarding your investment.
- Moisture-Barrier Wrapping: Multiple layers of plastic wrap and foam provide robust protection against dust and humidity, maintaining the integrity of your equipment.
- Comprehensive Labeling and Documentation: Each package is meticulously labeled with handling instructions and accompanied by detailed shipping documents, ensuring a smooth and hassle-free customs clearance process.
Over the years, glowing testimonials from our contented clients highlight our unwavering commitment to excellence. Here are some recurring commendations:
- User-Friendly Operation: Operators consistently praise the intuitive control panels, along with the machine's stable feed rate and superior pellet quality, making daily operations a breeze.
- Unwavering Quality: Customers frequently commend the uniform pellet sizes, exceptional floating properties, and superior feed palatability, underscoring our commitment to consistency.
- Dependable After-Sales Service: Our swift response to technical queries, coupled with the prompt availability of spare parts and remote troubleshooting guidance, ensures uninterrupted productivity.
- Enhanced Operational Efficiency: Clients report a marked reduction in labor costs and production downtime upon adopting our extruder and integrated lines, testifying to our solutions' transformative impact.
Below is a selection of insightful testimonials that capture the essence of our client satisfaction:
- "I started with the small S-Series extruder for my small fish farm, and it has exceeded my expectations in terms of floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder cut our energy bills and boosted our production capacity. We now produce both floating fish feed and dog food efficiently." - Ms. Chavez, Pet Food Manufacturer
- "The installation process was smooth, and the machine's performance was consistent from day one. Their team provided excellent technical training." - Mr. Kurian, Aqua Feed Distributor
Your Gateway to Superior Feed Production
Choosing our Floating Fish Feed Extruder is a commitment to a robust, efficient, and adaptable solution, designed to fulfill the dynamic demands of contemporary aquaculture and pet feed production. Whether you operate a small-scale venture or a large industrial facility, our extruder provides a scalable route for any feed manufacturer aiming to enhance quality, consistency, and productivity.
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