Floating Fish Feed Extruder
Welcome to an exclusive exploration of our high-performance Floating Fish Feed Extruder-a cutting-edge innovation that revolutionizes feed processing!
This exceptional equipment is meticulously engineered to fulfill the diverse requirements of aqua feed manufacturers, dynamic fish farms, and pet food producers around the globe.
Whether you're in search of a single machine for boutique operations or a full-scale production line for expansive manufacturing endeavors, our extruder is fully customizable to meet your precise specifications.
Capable of producing not only premium floating fish feed but also a vast array of pet feed, this machine is celebrated for its versatility, durability, and unmatched efficiency.
In the sections below, explore exhaustive details on product features, myriad configurations, esteemed company certifications, thoughtful packaging, and authentic customer testimonials.
This all-encompassing document will offer profound insights into why our Floating Fish Feed Extruder emerges as the quintessential choice for your feed production aspirations.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Introducing our state-of-the-art Floating Fish Feed Extruder, a revolutionary machine meticulously designed to transform basic raw materials into premium-quality floating feeds. This innovative equipment harnesses the power of extrusion, alongside precise heat and pressure application, to expertly process ingredients including fish meal, soybean meal, grains, vitamins, minerals, and additional essential nutrients into consistent, high-performance pellets. The use of advanced extrusion technology ensures these pellets are thoroughly cooked, exceptionally digestible, and possess superb buoyancy, enabling them to float effortlessly on water for prolonged periods. These are critical features that fish farmers across the globe desire for optimizing their aquaculture operations.
1.2 Core Advantages
- Exceptional Floating Capability: Engineers perfectly buoyant fish feed pellets that effortlessly remain on the water's surface for significantly extended periods, enhancing feeding efficiency.
- Adaptable for Pet Feed: Expertly designed to produce a diverse array of pet foods, suitable for cats, dogs, and other animals that require specialized dietary formulations, ensuring versatility and adaptability in feed production.
- Customizable Output Capacities: Featuring a variety of models and configurations, this machine empowers you to align production capacity seamlessly with your business scale, offering unparalleled flexibility and scalability.
- Energy Efficient & Cost-Effective: Ingeniously crafted to minimize energy consumption while maximizing productivity, this extruder significantly reduces long-term operational expenses, offering an economical solution without compromising on performance.
- Durability & Reliability: Constructed from top-tier, high-quality steel and other resilient materials, this machine guarantees a prolonged service life even under continuous, demanding operational conditions, ensuring reliability.
- Simple Operation & Maintenance: Equipped with intuitive controls and designed for easy component access, this extruder minimizes downtime and simplifies maintenance tasks, enhancing operational efficiency.
2. Different Models
2.1 Model Range Overview
To cater to businesses of various scales, our Floating Fish Feed Extruder is available in a diverse range of models. These models are primarily distinguished by their capacity, power consumption, and design configurations, ensuring we meet your specific needs. Each model is presented with detailed images to facilitate effortless comparison. Our expansive product lineup includes, but is not limited to:
-
Small-Scale Extruder (Model S-Series):
- Capacity: ~50-100 kg/hr
- Ideal for small farms or startups seeking efficient and compact solutions.
- Boasts low power consumption, maximizing cost-efficiency.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: ~200-400 kg/hr
- Perfectly designed for mid-range businesses and expanding operations aiming for growth.
- Offers a balanced performance in terms of power use and output, providing optimal results.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and above
- Tailored for industrial-scale feed production lines, ensuring high-volume and efficiency.
- Equipped with robust motors and cutting-edge control systems for advanced performance.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
Recognizing the diverse needs of various regions and fish species, we proudly present an adaptable approach to design and process flexibility:
- Feeder Type: Choose between volumetric or gravimetric feeding options, tailored to accommodate a wide range of raw materials or feed formulations, ensuring optimal performance for your specific needs.
- Screw Configurations: Utilize our modular screw sections, expertly crafted to modify flow characteristics and achieve your desired pellet density with precision.
- Dies and Cutters: Our innovative interchangeable dies allow you to effortlessly adjust the diameter and shape of pellets, while the adjustable cutter assembly ensures perfect control over pellet length.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems to align with your energy availability and production cost strategy, ensuring efficiency and sustainability.
4.2 Automation Levels
For seamless and sophisticated operations, we provide fully automated control systems that facilitate real-time monitoring of crucial parameters: temperature, pressure, torque, and feed rate. For smaller facilities or those on a budget, our semi-automated solutions offer manual oversight with efficiency.
5.1 Production Line Supporting Equipment
If you are considering a fully integrated production line for high-volume feed manufacturing, we offer a suite of complementary machines:
- Raw Material Grinder: Pulverizes ingredients such as corn, grains, and soybean meal to achieve the ideal fineness for superior feed quality.
- Mixer and Blender: Ensures a consistently uniform blend of raw materials, vitamins, and minerals, setting the stage for flawless extrusion.
- Pre-Conditioner (Optional): Moisturizes and partially cooks ingredients pre-extrusion, enhancing the quality and texture of the pellets.
- Dryer or Oven: Efficiently reduces moisture in freshly extruded pellets, safeguarding extended shelf life and minimizing mold risk.
- Cooling Machine: Lowers pellet temperature post-drying, preventing condensation during storage and ensuring optimal preservation.
- Flavoring & Coating Equipment (Optional): Delicately sprays oils, palatants, or vitamins onto pellets' surfaces, boosting both taste appeal and nutritional value.
- Packaging Machine: Automates bagging and sealing, ensuring freshness is locked in while slashing labor costs and boosting efficiency.
By assembling a cohesive production line, you not only save on operational time but also ensure product consistency, as each stage is fine-tuned to work seamlessly with subsequent processes.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
The primary role of this extruder is crafting premium floating fish feed pellets. By controlling extrusion conditions like temperature, moisture, and pressure, starch gelatinization is finely tuned, creating pellets that remain buoyant for longer durations. Floating pellets are crucial for many fish species, as they allow farm operators to monitor feeding behaviors effectively, minimizing feed wastage.
2- Pet Feed Production
Beyond aquaculture, this versatile extruder also produces high-quality pet feed for cats, dogs, birds, and small mammals. By adjusting ingredient composition and tweaking extrusion parameters (time, temperature, and shear), it consistently delivers superior pet feed pellets, which offer:
- Enhanced Digestibility: The thorough cooking of carbohydrates and proteins ensures easier digestion for pets.
- Balanced Nutrition: Incorporation of essential vitamins, minerals, and health supplements for optimal pet health.
- Appealing Texture: Customized to the pet's preference for softness or crunchiness, ensuring satisfaction.
Luoyang Smartech Machinery Equipment Co.,Ltd stands as a pioneering force in the manufacturing and exportation of cutting-edge machinery tailored for biomass energy, feed production, agriculture, and recycling sectors. With a wealth of experience and a relentless pursuit of innovation, we deliver integrated solutions that fulfill the diverse and dynamic needs of our international clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, each meticulously engineered to boost production efficiency within the biomass and feed industries. We also provide high-performance machinery such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, serving sectors that demand precise and effective material processing. For optimal drying, packaging, and storage solutions, our advanced Dryer Machines, Packaging Machines, and Coolers ensure consistent, dependable performance. Furthermore, our portfolio includes state-of-the-art technology like Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, facilitating comprehensive process optimization and efficiency.
At Luoyang Smartech Machinery Equipment Co.,Ltd., we pride ourselves on offering equipment that is not only robust and energy-efficient but also custom-designed to cater to the unique specifications of each client. All our products are crafted to adhere to international standards, including CE and ISO certifications, guaranteeing superior quality and dependability.
- Vast and Extensive Experience: With years of in-depth specialization, we have mastered the art of designing and manufacturing advanced extrusion equipment tailored for both aqua feed and pet food applications. Our wealth of knowledge ensures top-tier product performance and quality.
- Exceptional Technical Expertise: Our team, consisting of skilled mechanical engineers, nutrition experts, and innovative food technologists, works collaboratively to constantly enhance machine efficiency and elevate feed quality, pushing the boundaries of excellence.
- Expansive Global Reach: Our successful exports span multiple continents, showcasing our adaptability in meeting diverse regional feed formulations and compliance requirements, ensuring our solutions are perfectly aligned with local needs.
- Comprehensive After-Sales Support: We offer extensive support, encompassing everything from seamless installation and in-depth training to efficient troubleshooting and reliable spare parts availability, ensuring uninterrupted operation.
- Innovation at the Core: Our commitment to innovation drives us to regularly update our designs with cutting-edge technologies, aiming to enhance energy efficiency, minimize environmental impact, and boost throughput, setting new industry standards.
Adhering to top-notch quality and safety standards is our priority in manufacturing feed equipment. Our Floating Fish Feed Extruder and production lines are typically equipped with the following certifications, ensuring compliance with your region's unique requirements:
- CE (Conformité Européenne) Certification: This certification signifies our adherence to stringent European health, safety, and environmental protection standards, affirming our commitment to quality excellence.
Ensuring your machine's pristine condition upon delivery is our top priority. Our meticulous packaging approach includes the following features:
- Durable Wooden Cases: Expertly crafted to withstand the rigors of long-distance transport, with securing brackets that firmly secure the machine, safeguarding it against potential damage.
- Moisture-Resistant Protective Wrapping: Layered with plastic wrap and foam, our packaging effectively shields against dust and humidity, ensuring your machine remains in perfect condition.
- Detailed Labeling and Documentation: Each package is meticulously labeled with handling instructions and complemented by comprehensive shipping documents, facilitating hassle-free customs clearance and delivery.
Over the years, we have amassed a treasure trove of glowing reviews from delighted clients. Common points of praise include:
- Unmatched Ease of Operation: Operators appreciate our intuitive control panels, finding them user-friendly, along with the stable feed rate and exceptional pellet quality, contributing to effortless operations.
- Impeccable Consistent Quality: Customers consistently report uniform pellet sizes, excellent floating properties, and high palatability, affirming our dedication to quality excellence.
- Dependable After-Sales Service: Our quick and efficient response to technical queries, comprehensive availability of spare parts, and remote troubleshooting guidance exemplify our commitment to customer satisfaction.
- Enhanced Operational Efficiency: Many clients have experienced a notable reduction in labor costs and minimized production downtime after upgrading to our extruder and integrated line, optimizing their operations.
Highlighted below are a few key testimonials from our satisfied clients:
- "Starting with the compact S-Series extruder for my small fish farm, it has surpassed my expectations in both floating time and pellet uniformity!" - Mr. Thompson, Proud Fish Farm Owner
- "Switching to this extruder significantly reduced our energy costs while boosting production capacity. We now efficiently produce both floating fish feed and dog food." - Ms. Chavez, Innovative Pet Food Manufacturer
- "The installation was seamless, and the machine delivered consistent performance from the very first day. The technical training provided by their team was exceptional." - Mr. Kurian, Leading Aqua Feed Distributor
Your Premier Path to Superior Feed Production
Investing in our Floating Fish Feed Extruder ensures a robust, efficient, and versatile solution meticulously engineered to meet the dynamic demands of modern aquaculture and pet feed production. Whether you need a single-machine model for small-scale operations or a complete production line for large industrial facilities, our extruder offers a scalable pathway for any feed manufacturer aiming to enhance quality, consistency, and output.
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