Floating Fish Feed Extruder
Welcome to our comprehensive and enlightening presentation of our state-of-the-art Floating Fish Feed Extruder, engineered for excellence in aquatic feed production.
This advanced and specialized equipment is meticulously crafted to cater to the diverse demands of aqua feed manufacturers, fish farms, and pet food producers on a global scale.
Whether your needs revolve around a single unit for smaller-scale operations or an expansive production line for large-scale manufacturing endeavors, our extruder is fully customizable to meet and exceed your specific requirements.
Empowered to produce not just floating fish feed but also a variety of pet feeds, this machine exemplifies versatility, resilience, and unsurpassed efficiency in one outstanding solution.
In the sections below, we delve into comprehensive details, encompassing everything from the remarkable features and diverse configurations of the product to our esteemed company certifications, meticulous packaging methods, and genuine customer feedback.
This in-depth document is designed to provide you with a profound understanding of why our Floating Fish Feed Extruder is the quintessential choice for fulfilling your feed production aspirations.
1. Product Overview
1.1 Introduction to the Floating Fish Feed Extruder
Our Floating Fish Feed Extruder represents the pinnacle of innovative machinery, meticulously designed to convert raw ingredients into superior floating fish feeds. It utilizes cutting-edge extrusion technology along with heat and pressure to meticulously process fish meal, soybean meal, grains, vitamins, minerals, and essential nutrients into uniform, top-quality pellets. This state-of-the-art technique guarantees that the pellets are thoroughly cooked, highly digestible, and possess an outstanding ability to float on water for prolonged durations-key features that are immensely valued by fish farmers worldwide.
1.2 Core Advantages
- Exceptional Floating Capability: Produces impeccably buoyant fish feed pellets that sustain on the water's surface for significantly extended periods.
- Adaptable for Pet Feed: Expertly engineered to manufacture a diverse array of pet foods tailored for cats, dogs, and other animals needing specialized nutrition.
- Customizable Output Capacities: Offers a variety of models and configurations to perfectly align production capacity with the scale of your business operations.
- Energy Efficient & Cost-Effective: Designed with an emphasis on minimizing energy use while maximizing productivity, effectively reducing long-term operational expenses.
- Durability & Reliability: Constructed using premium-grade steel and other robust materials to ensure a prolonged service life even under continuous usage.
- Simple Operation & Maintenance: Equipped with intuitive controls and easily reachable components, enhancing operational efficiency and minimizing maintenance efforts.
2. Different Models
2.1 Model Range Overview
To cater to businesses of various scales, our Floating Fish Feed Extruder boasts a range of models expertly crafted to meet diverse business needs. These models vary mainly in capacity, power consumption, and design configurations, offering flexibility and efficiency. Each model is complemented with detailed images to facilitate straightforward comparisons. Our versatile product lineup typically includes the following exceptional models, although it is not restricted to these alone:
-
Small-Scale Extruder (Model S-Series):
- Capacity: ~50-100 kg/hr
- An ideal choice for small farms or budding startups seeking efficiency and quality.
- Engineered for low power consumption, ensuring cost-effective operations.
-
Medium-Scale Extruder (Model M-Series):
- Capacity: ~200-400 kg/hr
- Tailored for mid-range businesses and those planning to expand their operations.
- This model offers a balanced approach to power usage and output, maximizing productivity.
-
Large-Scale Extruder (Model L-Series):
- Capacity: 500 kg/hr and above
- Precision-engineered for industrial-scale feed production lines, ensuring peak performance.
- Boasts robust motors and sophisticated control systems for unparalleled efficiency and reliability.
Model |
Capacity
kg/h |
Power
kw |
Feeding Power
kw |
Screw Diameter
mm
|
SPH-40 |
40-60 |
7.5 |
0.4 |
φ40 |
SPH-50 |
80-100 |
11 |
0.4 |
φ50 |
SPH-60 |
120-150 |
15 |
0.4 |
φ60 |
SPH-70 |
180-200 |
18.5 |
0.75 |
φ70 |
SPH-80 |
260-300 |
22 |
0.75 |
φ80 |
SPH-90 |
350-400 |
37 |
1.1 |
φ90 |
SPH-100 |
500-800 |
55 |
1.1 |
φ100 |
SPH-135 |
800-1000 |
75 |
1.1 |
φ135 |
SPH-160 |
1200-1500 |
90 |
1.5 |
φ160 |
SPH-200 |
1800-2000 |
132 |
1.5 |
φ200 |
4.1 Tailored Design Features
At Luoyang Smartech Machinery Equipment Co., Ltd., we recognize that the needs of aquatic farming vary across regions and species. Thus, our Effective Fish Feed Pellet Machine is engineered with adaptable design and process options to cater to unique pellet specifications:
- Feeder Type: Choose between volumetric or gravimetric feeding systems to perfectly match the variety of raw materials and feed formulations you utilize, ensuring optimal feeding performance.
- Screw Configurations: Our machine features modular screw sections that allow you to modify flow characteristics with ease, delivering precisely controlled pellet density for superior quality feed.
- Dies and Cutters: With interchangeable dies, you can effortlessly adjust pellet diameter and shape. Plus, our adjustable cutter assembly offers you the flexibility to fine-tune pellet length to your exact specifications.
- Heating Mechanisms: Select from electric, steam, or hybrid heating systems, tailored to your energy resources and cost-effectiveness needs, ensuring sustained and economical production.
4.2 Automation Levels
For those aiming for high-efficiency operations, we provide fully automated control systems with real-time monitoring of crucial parameters like temperature, pressure, torque, and feed rate. Alternatively, our semi-automated solutions offer manual oversight, ideal for smaller setups or those with budgetary constraints, ensuring flexibility and control at every level.
5.1 Production Line Supporting Equipment
If you are considering a fully integrated production line for high-volume feed manufacturing, we offer a suite of complementary machines designed to elevate your production capabilities to the next level:
- Raw Material Grinder: Expertly pulverizes ingredients such as corn, grains, and soybean meal to achieve the precise fineness required for superior feed production.
- Mixer and Blender: Seamlessly ensures a homogeneous blend of raw materials, vitamins, and minerals, preparing them perfectly for the extrusion process.
- Pre-Conditioner (Optional): Expertly moisturizes and partially cooks ingredients before extrusion, significantly enhancing pellet quality and texture.
- Dryer or Oven: Effectively reduces moisture content in newly extruded feed pellets, crucial for extending shelf life and preventing mold development.
- Cooling Machine: Efficiently lowers pellet temperature after drying, essential to prevent condensation during storage.
- Flavoring & Coating Equipment (Optional): Skillfully sprays oils, palatants, or vitamins onto pellet surfaces, enhancing taste and nutritional value, providing a sensory and health boost.
- Packaging Machine: Automates the bagging and sealing process, ensuring product freshness and reducing labor costs, embodying efficiency and reliability.
By assembling a cohesive production line, you not only save on operational time but also ensure unparalleled product consistency, as each stage is meticulously fine-tuned to integrate seamlessly with subsequent processes.
5.2 Production Line Supporting Equipment
1- Floating Fish Feed Production
The primary function of this extruder is to produce exceptional floating fish feed pellets. Through the finely tuned control of extrusion conditions-including temperature, moisture, and pressure-starch gelatinization is perfected, creating pellets that remain buoyant for extended periods. Floating pellets are not only crucial for many fish species but also enable farm operators to keenly observe feeding behavior and notably reduce feed wastage.
2- Pet Feed Production
Beyond aquaculture, the extruder excels in crafting premium pet feed for cats, dogs, birds, and small mammals. By simply altering ingredient compositions and making slight adjustments in extrusion parameters such as time, temperature, and mechanical shear, this versatile machine yields high-quality pet feed pellets. These pellets often boast:
- Enhanced Digestibility: Resulting from the thorough cooking of carbohydrates and proteins, maximizing nutritional uptake.
- Balanced Nutrition: Offers the ability to seamlessly incorporate vital vitamins, minerals, and health supplements, promoting well-being.
- Appealing Texture: Catering to pet species' preferences, whether they favor softness or a crunchy bite.
Luoyang Smartech Machinery Equipment Co., Ltd. stands at the forefront of innovation as a premier manufacturer and exporter, passionately dedicated to crafting state-of-the-art machinery solutions for sectors spanning biomass energy, feed production, agriculture, and recycling. Our wealth of experience, paired with an unwavering commitment to progress, enables us to deliver holistic, integrated solutions that cater to the multifaceted requirements of our esteemed global clientele.
Our product range includes Wood Pellet Mills, Pellet Mills, and Feed Pellet Mills, which are meticulously engineered to significantly boost production efficiency across the biomass and feed sectors. Our offerings are further enriched with an array of high-performance machinery such as Crusher Machines, Grinding Machines, and Wood Chipper Machines, expertly catering to industries that demand precise and efficient material processing solutions. For unparalleled drying, packaging, and storage capabilities, explore our top-tier Dryer Machines, Packaging Machines, and Coolers that ensure steadfast, reliable performance. Our technological prowess extends to cutting-edge equipment such as Shredder Machines, Recycling Machines, Oil Press Machines, Extruders, Mixers, and Hammer Mills, expertly crafted to facilitate comprehensive process optimization across various industrial applications.
At Luoyang Smartech Machinery Equipment Co., Ltd., we are committed to excellence in every product we deliver. Our equipment is renowned for its durability, energy efficiency, and customization to meet the unique needs of each customer. Adhering to stringent international standards such as CE and ISO certifications, we guarantee unparalleled quality and dependability.
- Vast Experience: With years of dedicated specialization, we have perfected the art of designing and manufacturing top-tier extrusion equipment for both aqua feed and pet food. Our products cater expertly to these specific applications.
- Expertise in Technology: Our esteemed team, comprising mechanical engineers, nutrition experts, and food technologists, collaborates tirelessly to continually enhance machine efficiency and elevate feed quality to new heights.
- Worldwide Influence: Having successfully exported our solutions across multiple continents, we expertly adapt our offerings to align with regional feed formulations and compliance standards seamlessly.
- Comprehensive After-Sales Support: Our extensive support network provides comprehensive assistance, encompassing everything from installation and expert training to troubleshooting, with a swift availability of spare parts.
- Innovation at Our Core: Our commitment to innovation is unwavering. We regularly refine our designs to incorporate cutting-edge technologies, aiming to boost energy efficiency, minimize environmental impact, and maximize throughput.
In our pursuit of excellence, quality and safety are of utmost importance in our feed equipment manufacturing. Our Floating Fish Feed Extruder and production lines typically boast the following certifications, tailored to your regional requirements:
- CE (Conformité Européenne): Assuring adherence to stringent European standards in health, safety, and environmental protection, reflecting our dedication to quality.
Ensuring Pristine Delivery of Your Equipment:
- Durable Wooden Cases: Expertly crafted to endure long-distance journeys, with securing brackets that firmly anchor the machine in place.
- Moisture-Resistant Packaging: Multiple layers of plastic wrap and foam safeguard against dust and humidity, ensuring pristine condition upon arrival.
- Detailed Labeling and Documentation: Every package is meticulously labeled with handling instructions and comes with comprehensive shipping documents for smooth customs clearance.
Our Esteemed Reputation Speaks Volumes:
- User-Friendly Operation: Operators consistently praise the intuitive control panels, stable feed rate, and exceptional pellet quality.
- Unwavering Quality Consistency: Customers consistently report uniform pellet sizes, superior floating characteristics, and excellent feed palatability.
- Dependable After-Sales Service: We ensure a rapid response to technical inquiries, ready availability of spare parts, and expert remote troubleshooting guidance.
- Boosted Efficiency: Countless clients have experienced a significant decrease in labor costs and production downtime after upgrading to our extruder and integrated line.
A Selection of Customer Testimonials:
- "I started with the small S-Series extruder for my small fish farm, and it has exceeded my expectations in terms of floating time and pellet uniformity!" - Mr. Thompson, Fish Farm Owner
- "Switching to this extruder cut our energy bills and boosted our production capacity. We now produce both floating fish feed and dog food efficiently." - Ms. Chavez, Pet Food Manufacturer
- "The installation process was smooth, and the machine's performance was consistent from day one. Their team provided excellent technical training." - Mr. Kurian, Aqua Feed Distributor
Embark on Your Journey to Superior Feed Production
By investing in our Floating Fish Feed Extruder, you're choosing a robust, efficient, and versatile solution tailored to meet the dynamic needs of modern aquaculture and pet feed production. Whether you require a single-machine model for small-scale operations or a comprehensive production line for large industrial facilities, our extruder provides a scalable solution designed to enhance quality, consistency, and production output.
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